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FD - 1-16-12 Solvent1               A3 Problem Solving Use this form when solving a specific problem Use the Process Review Report to identify waste and update processes Concern/Problem (Describe concern or problem in a very brief statement that clearly identifies the issue) Solvent use program at Fire Station #3 Identify those departments, divisions, or units that may be impacted (Include the unique budget unit finance code for each department that is impacted, ie. Police Dept: 210…) Fire Department Maintenance Record the date the problem was identified 01-08-2013 Originator (Identify the individual(s) or team who identified this concern/problem) Casey Stephenson EVT Mechanic for the Fire Department Contacts (Identify all those that were contacted in order to obtain information regarding this issue)Chief Scott Abker, Chief Calvin Kelsey, Chief David Turner Problem Solving Team (Identify all those who participated in solving this concern/problem) Chief Scott Abker, Chief Calvin Kelsey, Chief David Turner, Casey Stephenson Describe Current Situation (using a narrative form describe in detail the current situation, including all issues that arose) Identified that solvent scheduled to be replaced on a 3 month rotation at a cost of 300.00 per scheduled replacement. For total of 1200.00 per year expense. Analysis (using bullet points, LSS charts or diagrams, or any other analytical tools provide a thorough, yet succinct analysis that clearly identifies the root cause of the problem) Identified that solvent was being replaced to soon and was not needed. Make Recommendation (identify the actions required in order to solve this concern/problem and minimize or prevent it from ever happening again) Recommendation from Staff is to eliminate quarterly replacement and replace with bi yearly or every six months replacement. Labor and Cost Savings XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXX Annual dollar savings: 600.00 annual savings XXXXXXXXXXXXXXXXXXXXX Annual hours of increased capacity: XXXXXXXXXXXXXXXXXXXXX Use bullet points to identify customer service or employee benefits: Implementation Plan (briefly describe the implementation plan upon approval of this project) Changed service interval with Safety Kleen to a bi yearly replacement. Attachments (include current and proposed process documentation forms, or before and after photos, or other before and after descriptions as appropriate) 2    XXXXXXXXXXXXXXXXXXX Approval Process See next page for approval process Battalion Chief’s Review and others in the Chain of Command Instructions: This form is submitted through the chain of command to the Director Date:01/16/2013 Name :David Turner Comments: Fire Chief’s Approval Instructions: Approval authority is delegated to each Director for all recommendations that result in $5,000 or less in annual savings, or 250 hours or less of annual increased capacity. This form is sent to the Process Improvement Director for his approval. Date:01/16/2013 Name: Larry Mullikin Approved/Denied: Approved Process Improvement Director’s Approval Instructions: Upon approval this form is sent to the CMO Executive Assistant, who forwards a copy to members of the Executive Support Team. They determine how to convert hours into budgetary savings. Date:01/16/2013 Approved/Denied: City Manager’s Approval Instructions: Final sign off for all recommendations that exceed $5,000 in annual savings, or 250 hours of annual increased functional capacity is by the City Manager, who also signs off on any plans to convert hours to budgetary savings. The CMO Executive Assistant converts the approved form into a pdf file that is saved on the P drive and in Laserfiche. Date: Approved/Denied: