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PW - 2-13-13 Metal Recycling1              A3 Problem Solving Use this form when solving a specific problem Use the Process Review Report to identify waste and update processes Concern/Problem Metal Recycling Identify those departments, divisions, or units that may be impacted • PW/Traffic Control • PW/Streets • PW/Flood Control • PW/Central Garage • PW/Sanitation Record the date the problem was identified 1/24/13 Originator • John Berry Contacts • Brent Buchwald • Greg Howie • Bob Peck • Shawn Dunstan • Jim Teutsch Problem Solving Team • John Berry • Brent Buchwald • Kirk Cibolski Describe Current Situation We currently throw all metal to be recycled into one container. When the container is taken to be recycled, we don’t get paid for the different types of metal. We only get paid for scrap iron weight, which is the lesser rate. Analysis The price of aluminum is currently $.40 per pound higher than scrap iron. Make Recommendation Make separate recycling bins for different types of metal. Labor and Cost Savings XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXX Rates per Pound: Current scrap metal = $.08/lb Current aluminum = $.48/lb Estimated annual increase to increase capacity based upon 2,000 lbs of aluminum per year is $800. Computation: • $.48/lb - $.08/lb = $.40/lb • $.40/lb x 2,000 lbs = $800 XXXXXXXXXXXXXXXXXXXXX Annual hours of increased capacity: N/A XXXXXXXXXXXXXXXXXXXXX • Anticipated increase to financial capacity for the general fund Implementation Plan Build a different container for aluminum only Attachments XXXXXXXXXXXXXXXXXXX Approval Process See next page for approval process    2      Supervisor’s Review and others in the Chain of Command Instructions: This form is submitted through the chain of command to the Director Date: 2/6/13 Name: James E Teutsch Comments: Excellent way to improve our financial outcome – great idea! Director’s Approval Instructions: Approval authority is delegated to each Director for all recommendations that results in $5,000 or less in annual savings, or 250 hours or less of annual increased capacity. This form is sent to the Process Improvement Director for his approval. Date: 2/7/13 Name: Mike Fraser Approved/Denied: Excellent idea! Process Improvement Director’s Approval Instructions: Upon approval this form is sent to the CMO Executive Assistant, who forwards a copy to members of the Executive Support Team. They determine how to convert hours into budgetary savings. Date: 2/13/13 Approved/Denied: City Manager’s Approval Instructions: Final sign off for all recommendations that exceed $5,000 in annual savings, or 250 hours of annual increased functional capacity is by the City Manager, who also signs off on any plans to convert hours to budgetary savings. The CMO Executive Assistant converts the approved form into a pdf file that is saved on the P drive and in Laserfiche. Date: Approved/Denied: