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Centennial Park Paving . . III. . 1. II. IV. ADVANTAGES OF CONCRETE FOR PAVING IN CENTENNIAL PARK SALINA, KANSAS Asthetics A. For a park area the white reflective surface is a big plus B. Lighting requirements are less because of the reflective nature of th e pa vemen t C. The concrete pavement will drain better and the tight surface is easier to sweep and clean D. Concrete pavement has higher skid resistance E. Surface is cooler for a walking surface in the summer F. Does not get soft and cling to shoes during extreme periods of heat Design A. The 6 in. thick concrete design and 8 in. thick asphalt have about the same structural number as utilized in the AASHTO Interium Guide for Design of Pavement Structures. Published by American Association of State Highway and Transportation Officials. B. However their design nomographs show a much higher load carrying capacity for the concrete 1. 70 equivalent 18,000 lb. axle load applications per day for a 20 year life for the concrete section 2. Only 30 equivalent 18,000 lb. axle load applications for a 20 year life for the asphalt Costs A. On first cost basis the two pavements are probably not too far apart if recent experience is duplicated B. Integral-monolithic curb with the concrete design - no separate operation - provides edge support and transfer of load that isn't achieved with the asphalt - no joint at critical point where water flows The thicker asphalt will require additional excavation c. Maintenance expenditures are lower A. Very few municipalities maintain maintenance costs on different types of pavements for city streets B. There are a few that can be cited. (Ratio of concrete maintenance costs to asphalt maintenance costs.) Advantages of Concrete for Paving in Centennial Park - Salina, Kansas . V. . VI. . Page 2 - Canonsburg, Pa. - Los Angeles - Jonesville, Wise. - Seattle, Wash. - Palo Alto, Calif. - Sheboygan, Wis. 1:5 1:3.4 1:2 1:4.75 1:3.5 1:5.35 C. City of East Detroit reduced their street maintenance budget 30% over a 12 year period through a vigorous concrete paving program which increased from 5% to 96% of their total streets D. A statement made by the Principal Ass't. Engr. of Public Works of Houston, Texas "As far as we are concerned, concrete pavement is as near to a maintenance free road building material that we have been able to fin~ E. Asphalt pavements require constant traffic to keep the surface "alive" or pliable. This'particular location may lack the necessary vehicle movement in the winter months. Service Life - is better and cheaper A. Most pavements today are designed for at least a service life of 20 years B. The average life of asphalt to the first resurfacing by most highway departments is seven to eight years C. For this project if one resurfacing is considered at 10 years at a cost of $3.00 per sq. yd. for a one inch thick layer there is an added cost for this project of $45,000 of today's dollars. At an annual inflation rate of 4% this would rise to $66,600 in the 10th year when the work is actually done. Energy Impact - is less severe A. Asphalt is basically a petroleum product plus the production of asphalt utilized oil or gas to heat the materials and to dry the aggregates B. Cement utilized as the binding agent in concret~ is for the most part, manufactured with coal as fuel. The raw materials themselves are sand, rock and stone not related to energy consumption C. On a strictly energy consumption basis, irregardless of the type of fuel utilized, concrete still wins. 1. For a square yard of concrete 6 in. thick energy consumption would be 431,220 BTU 2. For a square yard of asphalt 8 in. thick energy consumption would be 1,030,185 BTU 3. Concrete is over twice as energy efficient Advantages of Concrete for Paving in Centennial Park - Salina, Kansas Page 3 . VI 1. Conclusion A. The advantages of concrete pavement over asphalt are numerous 1. More pleasing from an asthetie viewpoint 2. The concrete design will carry a higher volume of heavy traffic 3. First costs are nearly comparable 4. Maintenance expenditures are lower 5. Service life is longer 6. Energy impact is less critical B. The City Council of Salina should consider all aspects of the two pavements in making their analysis 1. First cost 2. Service life . 3. Future resurfacing of the asphalt 4. Maintenance costs C. The decision should be based on the total cost of each pavement over its service life not on first costs alone . . . ,8 . . SALINA, KANSAS CENTENNIAL PARK PAVEMENT DESIGN ASSUMPTIONS 1. Approximately 15,000 sq. yd: of paving 2. Asphalt design - 2 in. HM-3 Top - 6 in. BC-l Base 3. Concrete design - 6 in. mesh reinforced 4. Modulus of subgrade reaction - 100 (concrete design) (supporting characteristic of the subgrade) 5. Soil Support Valve - 3 (asphalt design) (supporting characteristic of the subgrade) .. CONCRETE DESIGN SN .50 x 6 = 3,00 Modulus of rupture of 700 PSI - Use 75% MaR or 525 - 6 sack concrete 6 in. thickness will carry 7Q equivalent 18,000 lb. axle load applications per day for 20 years ASPHALT DESIGN SN SN SN .44 x 2 .34 x 6 .88 AC surface 2.04 AC basè 2.92 total 8 in. thickness will carry 30 equivalent 18,000 lb. axle load applications per day for 20 years " '8 S tructura by AASHO Committee on Design, ' , 1961 - ~I ,,; .:- "" ',' Pavement Component Coefficient 3 , Surface' Course" Roadmix -(low stability) Plantmix (high stability) Sand Asphalt 0.20 0.44 * " 0040 " , Base Course Sandy Gravel Crushed Stone Cement-Treated (no soil-cement) , Compressive strength @ 7 days 650 psi or morel (4.48MPa) 400 to 650 psi (2.76 to 4.48MPa) 400 psi or less (2.7 6MPa) Bituminous- Trea ted Coarse-Graded Sand Asphalt Lime-Treated . . I 0.071 0.14* , . " . '; ¡ , , , 0.231 0.20 0.15 ,/ 0.341 0.30 0.15-0.30 ~ , ¡ ,; " Subbase Course Sandy Gravel.. Sand or Sandy.clay 0.11* 0.05-0.10 ,"~'.;~ * Established from AASHO Road Test Data I Compressive strength at 7 days. ' 1 This value has been estimated from AASHO Road Test data, but not to the accuracy of those factors marked wi th an asterisk. '. .. ..: 3 It is expected that each state will study these' coefficients and make such changes as experience indicates necessary. ' , :, ~ ~:.' ". . ,'; ~,-;,-':~ í. ~ . , . . CHART 1 . ,"'" ",,' , . . '8 f~1 .... N Ò N -'" ~ ,... -: 0 - "': 0 ~ I Ó'" .... 'Op.. ó"" 0 -- ~I~ . DO ..2 CD 00 ~ + -. p..'" 0: m W - ,... v + 0 N N 'ò l£! '~ + I CD 0 Ó I + , ... 0 '" 0 00 ~ ,.: . .... .... 0 0 ~ ,... 'Do . 0 . ' -~ CI' 0 II ;, 0 0 N I 0 0 rt) I 0 on 0 0 . c J 3QVH~8nS JO SnlnaOI"i-1I cD õ > Q.. t-Cf> ocr ~~ I~ Ow > z<t: . <..9 a.. (f)O W (9 °0::: 3J.3H::>NO:) NI SS3H1S NI)(HOM _I, 0 0 0 ci 0 N v' I.. . u W 0 0 . I VI VI ~ a:« « z 0 W « N >- I 0 ~ Q.. Nil... II... « a: t- 0 0 Q 0 00 g 00 g 10 - on N ~ . . ',a,,1 " SNOIIV::>llddV OVal 31XV 319NIS )C81 ).11'0'0 .^ln03 -.:Jl, 0 0 00 I .. .. I :! c &. C I 0 0 V t- a: « :x: 0 ~ 8 -8 . -- 24 , , ' C\I r<') v It) U) I I I , , , , , I , I , I , , , I , I , , r I I r , , , II , I , I II I , I ~ H38YWN 1VHnl~nH15 031H913M- N5 . ~ , ~ - - Q.. 0' 0 I ~ 0- 0 CQ. " , ==-1 It) 0. -= , , 0 0 (.) <..) -0 0\ . ~ C\I II II It) 0 0 0 0-= Ñ IÖ I I,'" I H01~VJ 1ì1NOI93H-H C> - 0. v 5NOIlì1::>l1ddì1 0'1101 31X ) BI ).11'110 "^lnO3 (/) I-~ O::w ' <! ~ ~ I w ?J 0:: U > <{<I: <{ wZ a.. >-<1: Z W o~ t9....J C\I~ - CD <{ if) - 0:: X ..- Ww O....J I.r.- 3nlì1^ IHOddn5 1105-5 I 0 0 ~ l- n:: <! I U .. , . \-1 . ,oj,., ~ ce ..: , . RElA1T~ONSH~P BE1WEEN CAl~fO~~~A tBEA~~,NG RA1uOAND MODULUS O~ SQJrBGRArD[E, REAC1~ON. ... ~ 700 ..0 : 1/ . , ' / ~ .' / " . ~ / ./ V ----- ~ , , - - 3 4 5 6 7 8 9 10 15 20 30 40 ' 50 60 80 100 - "', 800 c oX. 600 c 0 - g 500 Q) ... ~, -0 400 0 '- 0' ..0 ~ '300 ..... 0 III .2 200 ::J -0 0 ~ 100 0 .2 ";'~,'- - ';~.7~~" . -:<':.,~-~': . ~:'.,'; \- <,',:,.\,I,~,..~":~'::-"t"""., :~,,"' :' , . " n " '," -, """'" '. 'b¡~;.f7,:;;:,;;\::,!,:)~:~' ;";:::,~,/~Ú~,.>;V" ,,:,'. . ">.,' ' California B.eorina Ratio, oer cent CHART 4 .,.../;."'-,:..~~ , . ':. ~ 'i:i;;¡)~f~t~~~~J;~{i,(~'~ ': " (,~. .. ~ ~.~ SOIL SUPPORT VALUE (S) 1 .0 2.0 3.0 4.0 5.0 6.0 7 .0 8.0, 9.0 10'.0 1, 1 1 ¡-{ ~ 1 t ',' 1 r ~--"'I I -\ -, I í ~I-m I , 1 2 3 4 5 10 20 30 40 50 100 200 CALIFORNIA BEARING RATIO (CBR) CorrelAtion bctwC'.l'.n Soil Support Valul". "Il1d COR R-'1tio ---"~""'~""""-.rc:r.,..,_. .'r':r~"" r',........y""."" -- .'~~"""'Y""'" I .....-- rr.l" .......~r'",--'-'r.......--- .__r"'" \ TYPICAL CßR VALUES ... 2, ~nd bl? I O'H 3 2 to 4 , I, to 6 , 6 to 8 8 to 10 Unsui ~~ble-replace or stAb il ize Wet silty clay Moist' si I ty ClAY Sandy si It, silty clay Dry sandy silt, sandy lo~m Clay grav~ls, fi rm sAnds .IS Type of Soil Remarks ,. IC10 Si Its ~nd cl.qys Sat i sf:'lctory ~()" Sandy soi Is' Good 3()1) , Sand-g r-'lve 1 s Excclll".nt Cha rt 2 I' " .. , . , " . ' '": '. " .;~ '. . . f... ...'", "",. "\' ,..~ . .. '.. " ..,... , ~ . I "~.' , " , I ¡ '\,.,..-/ ; '8' '" ',><,¡, .. r ,il , 'j' , " , ~ "', , ',: , , Table 1. Street Classifications and Normal Concrete Pavement Thicknesses . Normal .' : , Heavy commercial concrete . , ve~ Icles, 2-axl~, pavement Maxlmu~ Street' Vpd or ADT Lots 6-tlre and heavIer thickness axle load, kips ; " , classification' '2-way No. Percent No. per day inches Tandem Single Light residential 200 20-30 1-2 3-5 5-6 36 20 Residential, . 300-700 60-140 1-2 5-11 5-6 36 20 " Residential collector 700-1,500 140-300 1-2 11-23 6-7 36 20 , Collector ,2,000-6,000 3-5 80-240 6-7 38 24 Minor arterial '" '3,000-7,000 10 300-700 7 46 35 Arterial < ... 6,000-13,000 5-7 360-780 8' 56 30 Major arte~ial -. I 14,000-28,000 5 700-1,400 8-9 65 40 Business' ' 11,000-17,000 3-5 440-680 8 56 30 Ind,ustriaf ' ,'" 2,000-4,000 15-20 350-700 9 65 40 .., ': 'j , . ,'1 . . ... , ':', . , , TABLE 1 . " . . t .,' . , . , .- " ' .r.' ,,' ," '. .. ','. ". , .." . , " ;;\~:,: " . . . , , ; . Energy Requirements - Alternate Sections Asphalt 8 in. x 128,773 BTU/sq. yd. in. 1,030,184 BTU/sq. yd. . Concrete 6 in. x 71,870 BTU/sq. yd. in. 431,220 BTU/sq. yd. . 8 PORTLAND CEMENT CONCRETE Assumptions: 1. 6 bags 01 cement per cubic yard, 2. AQgregate composed of 1 part sand plus 2 parts crushed stone. 3. Cement Is hauled 50 miles. 4. Aggregates hauled 10 mIles. 5. Concrete hauled 5 miles, /.)0. Materials Produce Portland Cement Haul 50 mi. x 2 @ 5.040 Btu/tm Total Crushed stone @ 70,000 Btu/t, 2/3t San.d @ 15,000 Btu/t, 1/3t Ha.ul 10 ml, x 2 @ 4,270 Btu/tm, 1.05 Mix Composition (l cubIc yard'. Portland Cement 8,074,000 Btu/t, 564# (2,87cl) Water 250 jt(4.01cf) Crushed stone 2217 #(13.41cl) 136,340 Btu/t Sand 1122#(6.71cf) 94,670 Stull Total for 1 cubic yard (2.09 #) pcc 16 - 7.570,000 Stull - 504.000 " - 8.074,000 Btu/t - 46,670 Btu/t 5,000 " - - 89,670 " - 2,276,868 Btu - ..--.--...... - 151,133 " - 53,110 " . 2,481,111 Btu . ,8 " . . , , 'I ¡ Plant Operations Handling aggregates 3339i~ x 1.05 @ 4650 Btu/t - $,151 Btu MixIng . 3,580 " Total plant operations . 11,731 Stu ~. Haul &. Place HaulS ml, x 2 @ 4270 Stu/tm, 2,09 t/cy - 89,240 Btu Placing - 5,240 Bfu Total lor haul &. place . 94,480 Btu Total lor 1 cubic yard pce In place - 2,587,322 Btu 2,587,322 Btu!cu.Yd,:.-'71,870 Btu/Yd.2In. 36 In.! yd. 17.. . ASPHAL T Assumptions: 1. Asphalt hauled 50 miles to plant. 2. Aggregate hauled 10 miles to plant. 3, 5% asphalt content. 4, S°/, mols1ure content In aggregate to be dryed and heated. 5. Average haul distance of mix 7 1/2 miles, 6. Compacted density, 145 pounds per cubic foot. .¿I .¿I Materials Liquid asphalt Manufacture asphalt cement Haul 50 mi. x 2 @ 5,.04.0 Btu/tm .37,128,42.0 Btu/l . 587,5.0.0" . 5.04,.0.0.0" Total for asphalt . 38,219,92.0 Btu/t Crushed stone @ 7.0,.0.00 Btu/t, 60°/, Sand @ 15,.0.00 Btu/t, 35% Minerai filler @ 70,.00.0 Stu/t, S°/, . Haul 10 mi. x 2 @ 4,270 Btu/tm, 1.0S . 42,0.0.0 Btu 5,250 " 3,500 " 89,G70 " Total 14.0,420 Btu/t . Mix CompositIon Asphalt, S°/, @ 38,219,92.0 Btu'/t Aggr,egate, 95% @ 14.0,42.0 Btu/t . 1,910,996 Btu . 133,4.0.0" Total for mix . 2,.044,396 Btu 14 . Plant Opera110ns Dry aggrega te, 5'/0 @ 28,.0.0.0 Btut/" C.9t Heat 23CoF @ 470 BtufF/t, 0.9t Other plant operations Total plant operations Haul a.!l~ Haul mix 7.5 mi. x '2 @ 4,270 Btu¡'tm . Spread and compact . Total for haul and place TOTAL FOR 1 TON ASPHALT CONCRETE . '. . . 126,000 Btu 97,290 " 19,800 " . . . 243,09.0 Btu 64,05.0 Btu 16,7.0.0 " . 8.0,75.0 Btu 2,368,236 Btu @ 145 pcf; 2,368,236 ~C.7S. 128,773 Btu/yd.2 In. 2.0.0.0 15 r