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Architectural Specifications (2)12. Steel Pan Stairs. Stair stringers shall be structural channels of size and weight shown. Tread and riser brackets shall be 1-1/2 by 1-1/2 by 1/8 - inch angles, welded or riveted to strings. Headers of channels shall be bolted or welded to strings, for anchoring stairs at floor levels. Form sub - treads, risers and landings of not less than 12 -gage steel. Subtreads for stairs shall be formed with bent nosing and bottom of riser shall have a bent key to receive the poured in place tread fills. Allow for'2-inch fill on treads and 3 -inch fill on landings. Include all anchors, bolts, angles, hangers, supports, and other accessories needed for complete assembly and installation. Stair members shall be either riveted or welded except that bolting may be used for field assembly where riveting or welding cannot be used. Bolting shall have concealed flush heads. Erect stairs accurately and secure in place as detailed on approved shop drawings. 13. Sheet Metal Work. a. General. All sheet metal items shall be furnished and installed at the proper time to coordinate with the work of other trades and to expedite the enclosure and weatherproofing of the building. Nails, screws and bolts shall be of the types best suited for the intended purpose and shall be a composition that is corrosion resistant and that will not support galvanic action in the installation. Sheet metal shall be installed only on sound, clean bases properly prepared to receive the work. All conditions and dimensions on the job shall be verified and all parts of the work shall be cut, fitted and secured as required for a watertight and weatherproof in- stallation. Where dissimilar metals abut or overlap, one shall be heavily coated with bituminous paint. b. Cap and Counter Flashings. Cap flashings around edges of roofs and counter flashings over roofing terminating at vertical walls shall be formed from not lighter than 26 gage galvanized steel sheets and shall be provided and installed where indicated on the drawings and where required for weather- tight construction. Flashings shall be continuous at corners and angles. End joints shall be butted and fastened to an underneath joint cover. All joints and joint covers shall be bedded in bituminous plastic cement. Flashings shall have bottom edge folded back a minimum of 1/4 -inch on the under side for stiffness. Leading edge of cap flashing at roof edges shall be inserted in • flashing groove of fascia, held in place by lead wedges installed at 12 inches on center and flashing groove calked full using approved "Thiokol" base calking compound. c. Through Wall Falshings, for installation under sills and between wythes of brick cavity walls, shall be 2 -ounce copper reinforced with inter- lacing sisal fibers and bonded between two layers of asphalt to heavy creped kraft paper. 14. Miscellaneous Items. All miscellaneous items required to complete the work in accordance with the intent of the drawings and specifications shall be fur- nished and installed, regardless of whether or not specifically shown or described. Such items include angle lintels; loose or embedded items of structural shapes, plates and bars, welded plate inserts; and similar items. 5-3 • Bolts, expansion shields, and other fastening devices which may or may not be provided with the indicated or specified items shall also be furnished and installed as required for attachment and support. 15. Painting. All ungalvanized ferrous items not provided with factory finish shall be given a shop coat of rust inhibiting primer standard with the manufacturer or fabricator. Field painting of items to be embedded in concrete or masonry shall consist of touching up marred or damaged surfaces, using paint similar and equal to the original. Field painting of exposed surfaces not furnished with factory finish shall be as specified in section entitled, "Painting and Finishing". 5-4 SECTION 6 - CARPENTRY AND MILLWORK 1. General. Work to be done under this section consists of furnishing and installing all rough and finish carpentry and millwork in accordance with the drawings and as herein specified. Wood trim, paneling, feature strips, railings, benches, platforms and pew seats in all areas shall receive "natural finish". 2. Lumber Materials. Lumber shall bear the official grade mark of the inspec- tion bureau or association under whose rules it is graded, or in lieu thereof, each shipment shall be accompanied by a certificate of inspection issued by the appropriate inspection bureau or association, subject to the requirements • of Federal Specifications MM -L -751c and MM -L-736. Lumber sizes shown on the drawings are nominal. Lumber shall be S4S, or milled to such patterns as are indicated on the drawings, except that studs and structural framing members may be rough. Worked material and finish lumber, except as otherwise indicated on the drawings, shall conform to yard size standards. a. Framing, Nailers, Furring, Blocking, Grounds. No. 2 southern pine or eastern hemlock; construction grade coast region Douglas fir, inland Douglas fir, white fir, west coast hemlock or Sitka spruce; or equivalent grades of other species locally available. b. Finish Wood Lighting Frames and Feature Strips shall be solid stock walnut, uniform color. C. Finish Wood Trim shall be solid stock walnut except window heads on first and second floors may be of solid stock white pine or plywood for painted finish. d. Plywood Paneling. Exposed plywood paneling and facing for railings, benches and other designated items shall be `Z -inch thick, unfinished, 3 -ply stock veneer core, walnut face veneer plywood. Panel faces shall be flush type with face veneer of plain sliced walnut "book matched" for each room, railing, or other item with no sapwood allowed. As many panels as required for each room, space or item,shall be running matched. All panels shall be marked with flitch number, panel number, and total number of pieces of that • flitch. Paneling shall be installed in each room or space in running match indicated by panel numbers. If more than one flitch is required to manufacture paneling for walls in one area, manufacturer shall select additional flitches having similar and compatible color and grain characteristics. Plywood shall meet or exceed Commercial Standard 35-61 for Premium Grade and Specialty Grades. Plywood shall be furnished in lengths required to cover walls from floor to ceilings and other items without joints. All plywood for paneling and facing shall be factory back sealed with a coating of Weldwood Special Woodlife or equal preservative. Paneling shall be installed on framing members or furring strips, using contact cement of type recommended by plywood manufacturer. e. Miscellaneous Plywood. Plywood used for shelving in open closets shall be walnut veneer plywood with solid walnut nosing. Plywood in cabinetwork shall be Interior or Exterior type Group 1 or 2 plywood; Grade B -D where completely concealed in the finished work, Grade A -C where one side is exposed or where covered by wall covering, and Grade A -A where two sides are exposed. 6-1 f. Blanket Sound Insulation for installation behind wood verticals in indicated walls shall be Owens-Corning Fiberglas TW -F sound insulation, Type PF -614 or approved equal, having a density.of 4.25 pounds per cubic foot and a 2 -inch thickness. Insulation shall be faced with open weave burlap or other approved cloth in color as selected by the Architect -Engineer. .&. Rigid Insulation for installation behind facing material shall be Owens-Corning Rigid Fiberglas insulation or approved equal of thickness indicated. h. Batt or Blanket Insulation for installation at designated locations shall be similar and approved equal to Owens-Corning Fiberglas standard build- ing insulation with strong asphalted Kraft paper vapor barrier with folded • nailing flanges. Insulation shall be installed continuous with vapor barrier toward room side of building. 3. Rough Carpentry. a. Preservative Treatment. Wood in exterior walls, including furring strips attached to either side of exterior walls, and roof nailers shall be furnished with pressure preservative treatment in accordance with the Manual of Recommended Practice of the American Wood Preservers' Association. Such material shall be accompanied by certified statement from mill identifying each shipment and certifying its conformance. Surface cuts after treatment shall be brush coated with preservative. Treated wood shall not have a moisture con- tent in excess of 19 percent when delivered to the job site. b. Framing members shall be properly placed, closely fitted, set to required lines and levels, bridged, braced and properly nailed and secured to provide a rigid frame with members in alignment to receive finish covering in the various locations. No shimming or patching will be allowed in any part of the work. Members set horizontally or on a slope shall be placed with the crown edge up. Blocking shall be provided as required for furred pipe spaces and for the support of heating equipment, piping and electrical and plumbing fixtures. Nailing or bolting shall be as shown on the drawings or as required to hold the member firmly in place without splitting. Special framing shall be provided where shown on the drawings. No warped, twisted or otherwise defective lumber • shall be used in any part of the work. Dimension and spacing of members shall be as indicated on the drawings unless otherwise specified herein. c. Installation of Insulation. Insulation blankets shall be installed behind facing, above ceilings and behind wood verticals as shown. Insulation shall be continuous and shall be held firmly in place by stapling to framing or other approved methods. d. Wood Nailers. All embedded nailers, grounds and inserts shall be installed as the masonry and concrete work progresses. Wood nailers or grounds shall be provided as required for installation of builders' hardware mirrors and toilet accessories. e. Wall and Column Furring. One -inch wall furring shall be installed at locations where plywood is to be installed over concrete or masonry. Uri 4. Rough Hardware. The Contractor shall furnish and install all rough hard- ware required for the completion of the structure. Rough hardware shall consist of all nails, bolts, anchors, and inserts necessary to complete the building. Anchors may be powder driven or bolts in shields. 5. Millwork and Trim. Doors and other finish lumber and trim shall be kiln dried or air seasoned at the mill to a maximum moisture content of ten percent and shall be protected from moisture thereafter. All finish wood shall be sanded smooth for painters' finish. Millwork and trim shall conform to design and details shown. Where practicable, work shall be assembled and finished at mill. All millwork and trim shall be finished smooth and free from machine • or tool marks that will show through the finish. All nail heads shall be set to receive putty. All joints shall be tight and formed to conceal shrinkage. Shop miters four inches or more from heel to point shall be glued and locked. Make dowels and tenons to a driving fit. Make outside joints to exclude water and set in white lead paste or waterproof glue. Make shop joints of interior work with waterproof glue or hot glue under pressure. a. Cabinetwork. Telephone shelves, vanities, convector cabinets and casework shall be constructed of materials herein specified and as detailed on the drawings. Sides, bottoms, shelves and similar items shall be of plywood, except that well seasoned white pine shall be used where solid stock is indica- ted or required. Surfaces designated to receive laminated plastic shall be covered with 1/16 -inch thick acid resistant, alcohol proof, burn and wear re- sistant Formica or equal plastic protection of standard pattern and color ap- proved by the Owner and Architect -Engineer. Plastic covering shall be cemented in place with waterproof cement in accordance with the manufacturer's recommen- dations and with good trade practices. Plastic trim and splashbacks shall be provided for edges and opening of counters receiving plastic protective tops, as indicated. Sink openings in countertops shall be made under this section and shall conform to dimensions furnished by the Mechanical Contractor. Cabinet- work items designated by Mutschler Bros. catalog numbers shall be factory finished Birch veneer items similar and equal to the type and quality designated. Cabinetwork items designated as Monitor cabinets shall be constructed similarly and equal to "Monitor 110" plastic faced cabinets, manufactured by Tacoma Mill- work Supply Co., Tacoma, Washington. Cabinets and casework shall be furnished • complete with adjustable shelf standards and supports similar and equal to Knape & Vogt $255 and 256, drawer slides, pulls, knobs and latches as indicated or required. b. Miscellaneous Fittings and Trim. Furnish and install all miscellan- eous items, fittings and running and standing trim in accordance with room finish schedule and details. This item shall include all trim, moldings, shelves, stops, etc., required to complete the installation as detailed. 6. Doors. All wood doors shall be the size, thickness and types indicated on the drawings shall conform to applicable Commercial Standard and shall be fab- ricated in accordance with the standard specifications of the National Door Manufacturer's Association. Hardware shall be installed by Contractor as speci- fied in section entitled "Builders' Hardware, Mirrors and Toilet Accessories". Doors shall be solid core plain sliced walnut veneer doors as scheduled. Face veneers shall be approximately 1/28 -inch thick. Veneer doors shall be selected 6-3 0 • for uniformity of color and grain for natural finish. Doors shall be hung and fitted so as to be free acting without binding. Maximum clearance shall be 1/16 -inch at sides and top and not more than 3/8 -inch at bottom. Top and bot- tom edges of doors shall be filled and given two coats of varnish prior to hanging. At the option of the Contractor, doors may be staved lumber core doors, factory prefit, premachined and prefinished similar and approved equal to U. S. Plywood Corporation Staved Lumber core doors with "Permagard" finish. 6-4 SECTION 7 - ROOFING 1. General. The work to be done under this section consists of furnishing and installing 4 -ply, built-up, chat aggregate surfaced roofing, together with performing all miscellaneous work necessary to complete the covering, sealing and draining of the roof of the building. Materials and application shall conform to the following specifications or to approved equal specifica- tions for standard bonded built-up roofs, as contained in printed literature of reputable roofing material manufacturers. A 20 -year roofing bond shall be provided for 4 -ply built-up roof areas. Roof drains and flashings are in- cluded under other sections of these specifications, but shall be installed in proper sequence with roofing installation. All references to weights of roofing materials shall mean the weight per 100 square feet of roof surface. a. Weather Conditions. No roofing materials shall be laid during wet weather or on damp or frozen surfaces. All materials shall be stored and protected from the weather until laid or installed in place. b. Heating Tar and Asphalt. Use suitable furnace with adequate heat control and heat distribution such that no part of the mopping is heated to a temperature exceeding 400 degrees F for coal tar pitch and 450 degrees F for asphalt. An immersion type thermometer shall be made available and shall be used at all times. Temperature of application shall be not less than 350 nor more than 375 degrees F. Hot mopping shall be spread uniformly over the roofing surface immediately ahead of embedding the roofing felts. c. Laving Roofing Felts. All felts shall be laid free from wrinkles or buckles. End laps shall be not less than six inches; side laps, as hereinafter specified. Sheets to be embedded in hot mopping shall be stepped firmly into the material and broomed thoroughly to insure full surface contact without air pockets. 2. Materials. a. Asphalt Saturated Felts. ASTM Standard D 226-60, 36 -inch, 15 -pounds per 100 square feet. • b. Coal Tar Pitch. ASTM Standard D 450-41, Type A. c. Coal Tar Saturated Felts. ASTM Standard D 227-56, 36 -inch, 15 pounds per 100 square feet. d. Bituminous Cement. Federal Specification SS -C-153. e. Mineral Surfaced Roofing. 90 pound, 4 -inch selvage, for flashings. f. Cover Aggregate shall be dry, clean and free from dust and dirt; shall be graded from 1/4 to 5/8 -inch in size; and shall be "White Joplin" chat aggregate. 7-1 3. Roof Insulation. All roof areas shall be insulated with a 3 -inch thick topping of lightweight insulating concrete as specified in section "Concrete Work". 4. Built -Up Roofing. Roof areas shall be covered with a standard 4 -ply tar and gravel roof consisting of four plies of 15 -pound coal tar saturated felt, five layers of coal tar pitch, and a finish chat aggregate surface. The entire surface of the roof insulation shall be coated with a 40 -pound coat of hot pitch and then covered with four plies of 15 -pound tarred felt, lapping each sheet 27-1/2 inches over the preceding one and mopping the full 27-1/2 inch lap with hot pitch so that in no place shall felt touch felt. All plies of roofing shall be carried to tops of cants and shall extend liberally into • roof drains. Plastic base flashings, consisting of two layers of asphalt felt and one layer of mineral surfaced roofing, shall be installed over cants and up under metal cap flashings at roof edges and intersections with vertical surfaces. Base flashings shall be installed with bituminous cement applied with a trowel, using not less than 50 pounds per layer. Felts and mineral surfaced roofing shall be stepped out onto main roofing. Selvage laps shall be well cemented; felts shall lapped 6 inches. A uniform coating of hot pitch shall be poured over the entire surface into which, while hot, shall be embedded not less than 400 pounds of cover aggregate. Care shall be taken during application that felt is laid without wrinkles or buckles. Not less than 200 pounds of pitch shall be used for constructing each 100 square feet of completed roof. • 5. Cants shall be preservative treated lumber of the shape and dimensions shown and detailed, and shall be installed at all roof edges and locations where roof decks abut vertical surfaces except where special flashings are specifically shown or described. 7-2 111528 SECTION 8 - METAL DOORS, WINDOWS AND FRAMES 1. General. This section covers aluminum entrance doors, door frames and sidelight frames; steel doors, door frames and transom light frames; and aluminum windows and window frames. Shop drawings showing details of fabrication, finish and erection shall be submitted for approval prior to shipment from factory. Glazing shall be as specified in section entitled "Glazing and Caulking" 2. Protection of Aluminum. All aluminum items furnished under this section shall be protected as follows. Unexposed aluminum surfaces that will come in contact with concrete, masonry or plaster shall receive a coating of alkali resistant asphaltum base paint. Steel that will come in contact with aluminum • surfaces shall be painted with one coat of heavy bodied bituminous paint. All exposed aluminum surfaces shall have a protective covering or coating to protect them from disfiguration by concrete, mortar, plaster, paint and similar materials; protective covering or coating shall be removed at completion of the work. 3. Aluminum Entrances Includin¢ Doors and Frames and Glazed Panel Frames shall be similar to extruded sections detailed on the drawings, and shall be Kawneer products, or approved equal. Sections shall be extruded from 6063 -T5 aluminum alloy with exposed sheets of alloy required to receive anodic finish, formed true to details, with clean, straight, sharply defined profiles, free from defects impairing strength of durability. Screws, nuts, washers, bolts, rivets and other miscellaneous fastening devices shall be aluminum, stainless steel or other noncorrosive materials. All exposed aluminum surfaces shall be finished in 1128 Medium Bronze Permanodic color or equal Architectural Class 1 Anodic Coating with Integral Color and sealed in conformance with requirements of ASTM Standard B 136. a. Doors shall be Kawneer Extra Duty 350 door. Doors shall be weather- stripped on three sides with metal backed pile cloth installed in the door and frame. A weathered adjustable astragel with stainless steel backing shall be provided at pivoted stiles and at meeting stiles of pairs of doors. Hardware for aluminum entrances shall be furnished and installed in the doors by the door manufacturer and shall include standard items as follows: Push bar and pull handle Style J -medium bronze finish, cylinder lock. Closer concealed in transom and threshold of size and style indicated for the location. Threshold shall be finished with 1128 medium bronze "Permanodic" finish to match doors. b. Wall Units shall be fabricated to indicated arrangement from extrusions of size and detail shown. Vertical members shall be of split construction with double weatherseal and must permit horizontal movement and shall be reinforced as detailed. Vertical and horizontal members shall be positively fastened to form neat hairline joints with interior surfaces flush at intersections. C. Installation. Doors and frames shall be set plumb, square, level, and at proper elevation and plane, properly aligned and anchored. The Contractor shall protect all exposed portions of the doors, frames and other parts from damage to finish by grinding and polishing machines, lime, acid, cement or other harmful compounds. Upon completion of the work, the doors and frames shall be cleaned with plain water or a pet- roleum product such as white gasoline. No abrasive cleaning agents shall be used. 8-1 ii #1528 d. Guarantee. Aluminum entrances shall be guaranteed for a period of two years,�following acceptance of the materials by the Architect -Engineer, against defective materials or workmanship. 4. Aluminum Windows. a. Fixed and Single Hung Windows on first and second floors shall be Alenco Series 160OA2 wall system with Series 850 single hung sections as manufactured by Alenco Aluminum Products. Window manufacturers shall supply clips and all other accessories required for a complete installation. Frames shall be made from extrusions of 6063-T5 aluminum alloy with a minimum sill section wall thickness of 0.125 inch. Sills, sub -sills and mullions shall be of type designated for the specific location. Single hung sash openings • shall be equipped with aluminum screens in aluminum frames. All muntins, horizontal sash members and meeting rails of single hung windows shall be tubular sections. All exposed aluminum items shall have a mill finish, uniform in color, clean and free from surface blemishes. All exposed fasteners shall be anodized satin finish aluminum. Hardware shall be cast white bronze with satin finish. All members shall be installed level, plumb and in exact position. All installations shall be completely weatherproof. All sashes shall be adjusted for proper operation. A units shall be field glazed with 1/4 -inch thick heat absorbing glass as specified in section "Glazing and Caulking". b. Vertically Pivoted (Reversible) Windows for installation at third floor locations shall be series 250 Reversible Aluminum Windows as manu- factured by Hopes Windows, Inc. Frame and vent sections shall be 6063-T5 aluminum alloy extrusions. Pivoted vent section shall be of tubular construc- tion not less .than 1/8 -inch wall thickness. Sash sections shall be provided with two positive key locks in each jamb. Keys shall be removable when sashes are in a fully closed position and locked. Sashes shall be field glazed with 1/4 -inch thick heat absorbing glass as specified in section "Glazing and Caulking". 5. Hollow Metal Doors shall be made by Fenestra, Mesker, Overly or other approved fabricator, and shall be full flush type, 1-3/4 inches thick, formed of 18 -gauge cold rolled steel both sides and spot welded to rein- forcement. Reinforce doors with formed steel sections extending full height and spaced not over six inches apart or with ladder type reinforcing of formed steel sections. Tops and bottoms of doors shall have continuous stiffener channels welded to side members. Insulate each space between reinforcement with sound deadening material. Edges at top and sides shall be reinforced and finished flush. Mortise, reinforce and tap doors to receive hardware. Door hardware shall be installed by the Contractor as specified in the section entitled "Builders' Hardware, Mirrors and Toilet Accessories". Reinforcement shall be welded within the stiles and rails. Before assembly, prime all surfaces with a dip coat of rust resisting paint and after assembly apply a filler coat and one prime coat on exposed surfaces, each coat baked on and rubbed smooth; or provide equivalent corrosion resistance and primer. Underwriters labeled doors shall be furnished for locations as scheduled. 6. Steel Frames for metal doors and for transom and borrowed lights at designated locations shall be furnished by the manufacturer of the hollow metal doors and shall be of a type consisting of combination frame and trim. Frames and trim shall be 14 -gauge or heavier material or suitably reinforced for double door openings and for frames over seven feet high; frames and trim 8-2 #1528 for other openings shall be formed of 16 -gauge or heavier material. Miter, weld and grind corners smooth. Frames for openings to have doors shall be reinforced, mortised, drilled and tapped in the factory to receive templated hardware. Reinforcing shall be the manufacturer's standard gauge. Frames shall be reinforced so that door closers may be applied to either side. Provide cover stops behind all hardware cutouts. Provide stops,TAth mitered and welded corners, for glass or other insert panels; grind welds smooth. Applied stops shall be set with countersunk metal screws. Punch frames and install rubber strike silencers; three on knob side of single doors and two in head of double doors. Provide three anchors per jamb height. Frames shall receive a shop coat of rust inhibiting primer. 7. Aluminum Rolling Counter Doors. Cookson Co.'s, 700 Pennsylvania Ave., • San Francisco, California aluminum "Alloy 6063" extruded flat face "Midget" slat type doors or approved equal. Doors shall be Push-up Type CD8 -1 for installation as detailed. Furnish complete with thumb operating deadlocking bolts, curtain, guides, curtain hood and steel pipe barrel balance. Curtain, bottom bar, guides and hood shall be given an anodized satin finish. All other parts to receive a shop coat of aluminum paint. Aluminum parts contacting steel frames, concrete or concrete masonry units shall be isolated to prevent galvanic action. 8. Vault Door. Diebold, Model 2086, 2 -hour rated, insulated vault door as manufactured by Diebold Inc., Canton, Ohio or approved equal. Door shall be right hand swing, flat sill type. Door shall be provided with a panic release bar for emergency escape. Finish of door shall be Tex -Tone Gray. SECTION 9 - GLAZING AND CALKING 1. General. This section shall include all glazing and calking. Glazing shall consist of furnishing and installing window, door, sidelight, transom, and stopped -in panel glass in accordance with the drawings and schedules and as herein specified. 2. Glass. All exterior glazing shall be performed using heat absorbing glass and all interior glazing shall be with polished plate glass. Glass shall conform to the following requirements. a. Polished Plate Glass. Pittsburg Plate Glass Co., Pennvernon polished plate or equal; 1/4 -inch thickness. b. Heat Absorbing Glass shall be Pittsburg Plate Glass Co., Solar bronze plate glass, or approved equal; 1/4 -inch thickness. c. Manufacturer's Labels. Labels showing strength, grade, thickness, type and quality will be required on each piece of glass. Labels must remain on glass until it has been set and inspected. 3. Glazing, including preparation of surrounds and selection and installa- tion of glazing materials, shall conform to all applicable requirements of Flat Glass Jobbers Associations Glazing Manual, dated 1965. Movable sash sections of windows shall be glazed using aluminum sash glazing compound. Glazing in aluminum or steel frames, windows, doors, transoms and sidelights shall be accomplished using rubber or vinyl extended gaskets or glazing channels, or by an approved equal method. Interior stopped -in glass panels shall be glazed using putty or elastic glazing compound and stop beads. 4. Glass Acceptance. Glass shall be protected against damage. After in- spection, all labels, paint smears and spots shall be removed from the glass and the glass shall be washed clean. Damaged or broken glass shall be re- moved and replaced before acceptance at no additional cost to the Owner. 5. Calking. The Contractor shall calk under thresholds, at joints between • metal and masonry construction on exterior and interior of building, and else- where as shown or required for watertight construction or for improvement of appearance. Approved "Thiokol" base calking compound or silicone compounds shall be used for all exterior locations. Approved "Butyl" base calking compound shall be used at all interior locations. Calking compounds shall be standard commercial products approved by the Architect -Engineer. Color of compound shall be approved by the Architect -Engineer prior to use; more than one color may be required. Joints shall be raked out and brushed clean. Where spaces around opening are of a depth greater than 3/4 -inch, they shall be packed with un- treated oakum to a depth of 3/4 -inch. Calking compound shall be used according to the manufacturer's instructions, shall be applied by gun, and shall be dressed down and free from fins or overlaps. 9-1 SECTION 10 - LATHING PLASTERING AND STUCCO 1. General. Areas to receive plaster finish shall be as shown on the room finish schedules and drawing details. Plaster and stucco shall be applied to metal lath and directly to concrete and concrete masonry units. Metal lath shall be connected to metal studs or to furring, or suspended from concrete slabs. Minimum thicknesses of plaster shall be as shown on the drawings. All interior plaster shall be three coat work with Keene's cement finish, or acoustical plaster applied directly to concrete or to base coats of gypsum plaster over metal lath, as indicated. Exterior stucco finish shall be applied over Portland cement stucco base coats. Scratch coat on concrete • shall be "Bondcrete" as manufactured by United States Gypsum Company, or approved equal. Plaster materials shall be standard products as manufactured by National Gypsum Company, United States Gypsum Company, or other approved manufacturer. Acoustical plaster shall be U. S. Gypsum Company's "Audicote, Special White", Gold Bond "Sprayolite", or approved equal. Stucco finish coat shall be U. S. Gypsum Company's "Oriental" or approved equal. Sand shall conform to ASTM Standard C 35-62. 2. Suspension and Partition Systems for support of metal lath and plaster shall be installed as indicated. All studs, channels, clips, wiring and other parts and attachments shall be furnished and installed as directed, specified or required. Standard suspension and partition systems as manu- factured by Inland, Penmetal, United States Gypsum, and National Gypsum Co., or equal may be used subject to approved by the Architect -Engineer. All suspension and partition systems shall be designed and installed to prevent sagging or bellowing of finished plaster surfaces between supports. Resilient clip attachment of metal lath to studs shall be used for indicated walls. a. Runner Channels shall be 1 -1/2 -inch cold rolled, painted channels weighing not less than 475 pounds per 1,000 linear feet. Runner channels for suspended ceilings shall be spaced not more than four feet on centers with outside channels attached to or spaced not more than three inches from walls running parallel with the channels. Runner channels shall be suspended from concrete slabs by suspension wires spaced at not more than four feet on center; wire shall be soft steel, zinc coated, not less than 9 -gauge. Hangar wires shall be wrapped twice around runner channel and returned and wrapped at least three turns around itself. b. Furring Channels shall be 3/4 -inch cold rolled, painted channels weighing not less than 300 pounds per 1,000 linear feet. Furring channels for suspended ceilings shall be run at right angles to runner channels, spaced not more than 13-1/2 inches on centers for flat lath and not more than 24 inches on centers for ribbed lath, and attached at each intersection by saddle tieing with 16 -gauge galvanized annealed wire or attached by use of 8 -gauge wire clips. Framing shall be provided for support of ceiling hung fixtures as required. C. Metal Studs, Floor and Ceiling Runners shall be standard truss, channel or "H" section nonload bearing metal studs of sizes required to complete partitions of widths as shown. Floor and ceiling runners may be channel or snap -in type. 10-1 3. Metal Lath shall be fabricated from copper bearing steel sheets. Lath shall be flat or 3/8 -inch rib expanded metal weighing not less than 3.4 pounds per square yard. Galvanized metal lath shall be used for exterior stucco work. Lath shall be lapped a minimum of one inch at sides and ends except where chases and recesses occur then laps shall be minimum of four inches. Laps shall be staggered and shall occur only over supports. Metal lath shall be secured to supports and laced together at edges and ends with 18 -gauge galvanized annealed tie wire, or 12 -gauge galvanized or painted spring steel clips, installed at intervals of not more than six inches. Metal lath shall be applied in such manner as to form true surfaces, straight, without sags or buckles and with the long dimension applied at right angles to the direction of supports. Strip internal corners with an 6 -inch strip of 2.5 pound expanded metal lath except where cilings or partitions abut exterior walls. 4. Edge Moldings, Screeds and Corner and Casing Beads shall be 26 -gauge or heavier galvanized steel with continuous perforated or expanded flanges not less than 2-1/2 inches wide. Set plumb and leveljnd form true arrises and neat miters. Secure at ends and not more than 12 inches apart with tie wires or clips. Install at all external corners to be plastered and as indicated. Use small nose thin line type corner beads. 5. Expansion Joints shall be installed in plastered and stuccoed surfaces as shown on the drawings and at spacing as recommended by the plaster manufacturer. One -inch expansion joints shall be formed as detailed on the drawings; other expansion joints shall be Penmetal No. 15 galvanized expansion joint screeds, or approved equal. 6. Mixing of Plaster. a. Bond Plaster. Scratch coat for direct application on concrete shall be bond plaster mixed in s rict accordance with the manufacturer's instructions. b. Gypsum Plaster. • (1) Scratch Coat. One part gypsum neat plaster to two parts sand by weight. (2) Brown Coat. One part gypsum neat plaster to three parts sand by weight. C. Keene's Cement Smooth Trowel Finish Coat. shall be used for all loca ions to receive spray glaze finish; mix as follows: One part Keene's cement (regular type for smooth trowel finish), 1/4 part (or less) dry hydrated lime, 1/10 part fine white sand, as approved, by weight. d. Sand Finish shall be applied at all plaster locations not scheduled to receive spray glaze finish and shall be mixed in the following proportions: 100 pounds Keene's Cement, 150 pounds Veri-fat lime and 500 pounds white silica -sand, proportioned by weight. 10-2 1 7. Mixing of Stucco. a. Base Coats. (1) Scratch Coat. One sack portland cement, two sacks "Mortarseal" lime and 7-1/2 cubic feet of sand. (2) Brown Coat. One sack portland cement, two sacks "Mortarseal" lime and 9 cubic feet of sand. b. Finish Coat. U. S. Gypsum Co., "Oriental" exterior stucco finish used neat. Color shall be as directed by the Architect -Engineer. • 8. Application of Plaster. Concrete surfaces shall be prepared for applica- tion of bond plaster in strict accordance with recommendations of the bond plaster manufacturer. Before application of plaster, all edge moldings, grounds, screeds, corner beads and corner lath shall be secured in place. A temperature of not less than 50 degrees F shall be maintained in all areas during applica- tion of plaster and until plaster has completely dried. After plaster has set hard, free circulation of air shall be provided. a. Scratch Coat shall be applied with sufficient material and pressure to form full keys on metal lath and concrete masonry units and to cover well. Surface shall be scratched to form a rough surface for application of brown coat. b. Brown Coat shall be applied after the scratch coat has set firm and hard, and shall be brought out to grounds and straightened to a true surface with rod and darby and left rough to receive finish coat. c. Finish Coats. Keene's cement finish, and acoustical plaster on metal lath, shall be applied over a bond or gypsum plaster scratch coat and a gypsum plaster brown coat. Finish coats diall be applied only after brown coats have set and seasoned. (1.) Keene's Cement Finish. Brown coat shall be evenly dampened by use of fog spray prior to application of finish coat. Keene's cement finish shall be scratched in thoroughly, laid on well, doubled back and filled out to a true even surface; thickness shall be from 1/16 to 1/8 -inch; finish shall be allowed to draw a few minutes and then shall be well troweled with water to a smooth finish or floated to provide a sand float finish, free from blemishes and irregularities, until the finish sets. (2) Portland Cement Plaster for stucco base shall be finished with a float, and then raked to form a striated texture. Portland cement plaster shall be protected against rapid drying until properly cured. (3) Acoustical Plaster shall consist of two sprayed on applications of acoustical plaster, directly on concrete and on gypsum plaster base coats on metal lath, as indicated. Application shall be in accordance with the 10-3 plaster manufacturer's printed instructions. Finish shall be coarse texture, natural white color. Following application, all dirty or discolored surfaces of the acoustical plaster shall be cleaned and left free from defects. a. Acoustical Plaster over Metal Lath. (1) Scratch and Brown Coats. As specified for gypsum plaster above. (2) Finish Coats. (1/2" total thickness) applied in two coats, first coat machine applied, leveled with darby and pointed up with trowel if necessary to 7/16" thickness. Second coat machine applied to 1/16" • thickness coarse texture finish. First coat of acoustical plaster shall be allowed to dry thoroughly before application of second coat. b_. Acoustical Plaster Over Concrete. Coat all unprotected steel in surface of concrete with aluminum point to prevent rust spotting of finish. Scratch and brown coats not required. First'coat of acoustical plaster shall be applied to a thickness of 7/16", leveled with a darby and pointed up.with a trowel if necessary to provide a smooth and level base for the finish coat. Allow first coat to dry thoroughly before application of finish coat. Finish coat shall be applied to a minimum thickness of 1/16 -inch by machine, with coarse texture finish. 9. Application of Stucco. Before application of stucco, all grounds expansion joints and casing beads shall be secured in place. Stucco shall not be applied when the ambient temperature is 40 degrees F or lower, or when a drop in temperature below 40 degrees F is anticipated within 48 hours after application. a. Scratch Coat shall be applied with sufficient material and pressure to form full keys on metal lath and to cover well. Surface shall be scratched to form a rough surface for application of brown coat. b. Brown Coat shall be applied after the scratch coat has set firm and hard, and shall be brought out to grounds and straightened to a true surface.with rod and darby and left rough to receive finish coat. • c. Finish Coat. Stucco finish shall be applied over scratch coat and brown coat. Finish coat shall be applied only after brown coat has set and seasoned. Brown coat shall be evenly dampened by use of fog spray prior to application of finish coat. Stucco finish shall be scratched in thoroughly, laid on well, doubled back and filled out to a true even surface, and finished to a sand finish in accordance with manufacturer's recommendations. Thickness shall be from 1/16 to 1/8 -inch. Finish shall be free from blem- ishes and irregularities. 10. Patching. Point up around trim and other work. Cut out and patch de- fective and damaged plaster. Patching of plaster shall match existing work in texture and finish, and shall finish flush and smooth at joint with pre- viously applied work. 10-4 SECTION 11 - VINYL ASBESTOS TILE AND VINYL BASE 1. General. Vinyl asbestos floor coverings and vinyl base shall be installed as shown or scheduled on the drawings, and in accordance with the following specifications. Samples of all materials to be furnished shall be submitted for approval of color, finish and texture prior to placing orders for materials. 2. Vinyl Asbestos Tile Floors. Vinyl asbestos tiles shall be 1/8 -inch thick, furnished in squares 9 inches wide, and shall be similar and approved equal to Kentile Architectural Series vinyl asbestos tile. Colors shall be selected by the Owner and Architect -Engineer from colors standard with the tile manufac- turer. The concrete subfloors shall be steel troweled to a smooth plane free from score marks, as specified under section entitled "Concrete Work". The subfloor shall be scraped free from all foreign material and shall be brushed clean. Tiles, adhesive and the areas of application shall be maintained at a minimum temperature of 70 degrees F for at least 48 hours before and 48 hours after application has been completed. The adhesive used shall be a tile ce- ment recommended by the manufacturer for installing vinyl asbestos tiles to new concrete. Primers and felt are not required. The adhesive shall be uni- formly applied in a thin film and smoothed further with a steel trowel of the type recommended by the manufacturer. The tile shall be laid starting at the center of the room and working toward the walls. Borders or edges of tile shall be scribed to the wall. If the tiles do not lay flat and in contact with the adhesive at all points, the floor shall be weighted as directed by the Architect -Engineer. After the tile has sufficiently seated to permit cleaning, the floor shall be thoroughly cleaned by sweeping and thoroughly buffed using sweeping compound containing wax. Scrubbing of floors will not be allowed. Building paper shall be used to protect the floor until the building is ready for occupancy. 3. Vinyl Base shall be Kentile Kencove, or approved equal; 4 and 6 inches in height as designated, 1/8 -inch thick, top set type and furnished in manufac- turer's standard lengths. Color shall be as selected by the Owner and Architect - Engineer from manufacturer's standard selection. Installation of vinyl base shall conform to applicable requirements of installation of vinyl asbestos tile . except adhesive used shall be of a type recommended by the base manufacturer for the particular installation. Preformed interior and exterior corners shall be installed. 4. Edge Strips. Approved solid vinyl strips shall be installed at all locations where vinyl asbestos covering terminates, leaving edges exposed. SECTION 12 - TERRAZZO WORK 1. General. Work under this section consists of constructing terrazzo sur- facing for floors and stairs for all designated and scheduled locations applied over a screed course of reinforced mortar as detailed for the respective loca- tions, and in accordance with the following specifications. Sample panels of terrazzo shall be prepared and submitted for approval prior to ordering materials. Adjacent finished surfaces shall be protected from marring or defacement during installation and finishing of terrazzo work. 2. Materials. • a. Portland Cement. Standard gray Portland for mortar underbed course; white Portland for terrazzo topping; both conforming to ASTM Designation C 150, Type I. b. Terrazzo Aggregate. Hard quality marble, furnished in the proper proportions to form terrazzo conforming with National Terrazzo and Mosaic Association, Inc., Plate as selected by the Architect -Engineer. C. Mortar Coloring. Approved lightproof mineral pigment suitable for tinting matrix of terrazzo to obtain a matching color. d. Divider Strips. White metal alloy, not less than 1/8 inch wide and lk inches deep, uniform dimension; perforated or deformed or both, as standard with the manufacturer. Divider strips shall be placed to divide the areas of terrazzo into uniform 24 -inch by 48 -inch panels. e. Shrinkage Reinforcement. 16 -gage or heavier wire, welded into mesh of following sizes and minimum weights, galvanized; 2 -inch hexagonal, 1.50 pounds; 2 -inch square, 1.17 pounds. Reinforcement shall be cut to panel size and installed well up in the subbed. f. Underbed Aggregate. Fine aggregate consisting of clean, sharp sand screened through No. 4 square mesh sieve. It 3. Preparation of Supporting Surfaces. Concrete surfaces to which mortar underbed or terrazzo topping is to be applied shall be clean and damp at time of application of the bonding course. When so directed, a coating of neat cement paste shall be slushed on the contact surface prior to placement of mortar underbed or terrazzo topping. jl 4. Reinforced Mortar Underbed. Mortar shall be composed of one part Portland cement and 4 to 5 parts screened mortar aggregate combined with sufficient water for required workability. Underbed mortar shall be placed and spread, re- inforcing mesh stepped into place well up in bed, surface screeded smooth and to proper depth and finished to receive 5/8 -inch thick terrazzo topping. While mortar is still plastic, divider strips shall be placed to proper depth and position, spaced as detailed. 12-1 5. Terrazzo Topping. Terrazzo aggregate shall be graded and mixed to provide color and texture selected from sample panels. Topping shall be composed of one 94 pound bag of white Portland cement to 200 pounds marble chip aggregate and mixed dry to uniform composition, then water added for desired consistency. Mineral mortar color shall be added to the mixture as required to obtain color tint as selected from matrix of terrazzo. The mixture shall be uniformly spread between divider strips, screeded, and rolled with heavy rollers until super- fluous water and mortar have been extracted, then hand troweled to an even surface, flush with the divider strips. An average of 70 to 75 percent of the finished surface shall be marble chips. 6. Curing. Terrazzo topping shall be kept moist for a period of not less than . 6 days, using such method as the Contractor may elect. • 7. Grinding, Grouting and Finishing. Prior to grinding, precautions shall be taken to protect adjacent finished surfaces from abrasion and spattering. Ma- chine grind the terrazzo surfaces with No. 24 grit abrasive stone, followed by a No. 80 grit stone rubbing. Areas not accessible to machines shall be ground and rubbed by hand methods. Apply a light grouting of neat cement paste to fill all voids, and allow grouting to remain undisturbed for a period of not less than 72 hours. Cement grout shall be tinted to match color of matrix of terrazzo. Final grinding shall be done with a No. 80 grit abrasive stone, and surface of terrazzo flushed clean with water to remove all abrasives. 8. Cleaning and Sealing. Terrazzo surfaces shall be scrubbed with warm water and neutral soap or approved cleaning solution, avoiding the use of caustics or acids; rinsed with clean warm water, and allowed to dry. Surfaces then shall be covered and protected until all other work within the building has been com- pleted, when an approved sealing solution shall be applied to all terrazzo sur- faces and machine buffed to a uniform polish. 12-2 111528 SECTION 13 - CARPETING 1. General. Work under this section shall include furnishing and installing carpet pad and carpeting for all areas as shown and scheduled. For bid purposes, carpeting shall be considered to be one color and pattern for installation in all areas of building scheduled to be carpeted. 2. Materials. Shall be subject to normal carpet industry manufacturing tolerances of plus or minus 5%. Prior to shipment of carpet, carpet mill shall furnish certificate certifying that carpeting fully complies with following criteria. Any deviation from allowances as indicated may result in complete rejection of carpet installation. a. Carpet Pad shall be lifetime type, similar and approved equal to B. F. Goodrich - Plateau II carpet pad. b. Carpet. Colors as selected by Architect -Engineer meet following minimum requirements. (1) Face Yarn. Acrilan, 3 -ply. (2) Face Weight. 42 oz./S.Y. (3) Type. Velvet construction woven through back. (4) Pile Height. (above top.of backing) 0.250". (5) Wires (or rows) per inch. 8. (6) Pitch. .216/27" width. (7) Chain. Cotton. (8) Filling. Jute. • (9) Stuffer. Jute. Carpet shall (10) Back Coating. Tp provide minimum tuft bond of 160 oz. Carpet samples shall be supplied to Architect -Engineer for approval and upon request, a complete color selection of samples of carpet on which he has based his bid shall be furnished. C. Tack Strips and Edgings. Strips for holding carpet along permanent walls shall be similar and approved equal to Roberts "Easicrete or approved equal. Tap down metal edge strips shall be provided at all locations where carpet abuts other floor coverings or terminates leaving edge exposed. Anchor tap down metal edge strips with concrete nails spaced at not more than 4 -inches. 13-1 n U #1528 3. Installation of carpet shall be by carpet workmen with at least 5 -years experience in commercial installation. Floors shall be swept clean and repaired where required. Carpet shall be installed with seams at right angles to carpet pad seams. All carpet seams shall be bonded in strict accordance with manufacturers recommendations and shall not be obvious after completion of installation. Carpet pad and carpet remnants suitable for repairs shall be bundled, identified and delivered to Owner for storage. 13-2 SECTION 14 - ACOUSTICAL TREATMENT AND CEILING GRID SYSTEM 1. General. Acoustical treatment shall consist of acoustical lay -in panels installed with approved exposed extruded aluminum ceiling grid suspension systems as indicated on the drawings for designated locations. 2. Materials. a. Acoustical Material for exposed suspension system shall be nominal 24 by 48 -inch lay -in panels, fissured pattern, white color, 75 per cent light reflection coefficient, Armstrong's Minaboard or approved equal. All acoustical • material shall conform to requirements of Federal Specification SS -S-00118, Class 25, with noise reduction coefficients within the range of 0,60-0.70 for suspended application. Thickness of acoustical units shall be as required to meet NRC requirements and to span space between supports without deflection. b. Calking Compound shall conform to the requirements of Federal Specifi- cation TT -C -598b and shall be a type that will not stain or discolor acoustical units. c. Acoustical Plaster shall be as specified in section "Lathing Plastering and Stucco". 3. Installation. a. General. Ceiling grid suspension systems and acoustical materials shall be installed by applicators authorized by the material manufacturers. Panels shall be laid out as shown on the drawings. During erection, the joints around electric outlets, ducts, pipes and other work extending through the acoustical treatment shall be sealed tight with plastic calking compound. Following completion of the acoustical treatment, joints shall be straight and true to line, and the exposed surfaces shall be flush and level. Metal edge channels shall be used at intersections of tile with walls, beams and columns. 4. Ceiling Grid System shall be similar and approved equal to K. E. Gordon Manufacturing Co., suspended aluminum ceiling systems using extrusion member • No. G4-17, and matching hangers, splice clips, cross tees and other accessories. Hanger support wires of not lighter than No. 9 galvanized smooth wire shall be installed at a spacing of not more than 48 -inches on center each way. The hangers shall be laid, out in such a manner as to prevent any interference between the hangers and the ductwork being installed under the Mechanical Work contract. The suspension system shall have adequate strength to rigidly and securely support acoustical ceilings and provide anchorage for movable partitions Entire ceiling grid system shall be approved prior to installation. All metal components exposed in the finished installation shall have a satin anodized aluminum finish. 5. Cleaning. Following installation, all dirty or discolored surfaces of the acoustical units shall be cleaned and left free from defects. Units which are damaged or improperly applied shall be removed and replaced as directed by the Architect -Engineer. 14-1 SECTION 15 - BUILDERS HARDW.RE, TOILET ACCESSORIES AND MIRRORS 1. General. Bidders shall include in their proposals the amount stated hereinafter as the stated allowance for all finish hardware and toilet accessories, and shall also include the cost of installation of hardware and accessories, including overhead and profit. Hardware for individual doors shall be packaged separately and properly marked. All hardware including thresholds will be furnished with aluminum entrance doors and is not part of the work under this section. • 2. Allowance. Bidders shall include in their proposals the amount of $13,800.00 as the stated allowance for all finished hardware and toilet accessories. The contract price will be adjusted accordingly when the exact cost of finish hardware and bath and toilet accessories is deter- mined from items furnished in accordance with itemized schedule prepared and furnished later by the Architect -Engineer. The adjustment will be based on the invoiced cost charged the Contractor by the supplier, with no allowance for Contractor's overhead and profit. 3. Manufacturer. Hardware items shall be of the following manufacturer or approved equal. a. Butts. Lawrence Bros. Inc. b. Locks and Latches. Schlage Lock Co. c. Closers. V- 1 Closers Inc. d. Panic Hardware. Sargent and Greenleaf. e. Miscellaneous Hardware. Cipco Corp. f. Toilet and Bath Accessories. Hall - Mack, Grote and American Dispensers. . 4 Quantities. For purposes of computing installation costs, the approximate items of hardware are as follows: a. Each Door shall have, 1-1/2 pair butts and one latchset, or lockset. Closers and push and pull sets shall be installed at each exterior Mor door, corridor door, and door to public areas. Mortise type head and foot bolts Thresholds and weatherstripp- shall be installed on one door of pairs of doors. ing shall be installed exterior doors. L. Toilet Accessories.for private and staff toilets shall include one recessed toilet tissue holder at each toilet and one towel cabinet. Toilet accessories in public and large staff toilets shall include napkinrs and dispensers and disposals (7 total) partition mounted toilet pap er owel cabinets. c. Miscellaneous Items shall include room numbers and nameplate, push or plates, automatic door bottom (1 total) one plates and pulls, kick and arm key cabinet. 15-1 111528 5. Application of Hardware. a. General. Check, store and apply hardware furnished; tag, index and file keys as directed. Apply in accordance with the manufacturer's recommen- dations. Remove and replace doors and hardware as required for finishing. b. Protection. Cover knobs, bars, pulls, etc., with heavy cloth until completion of the structure. c. Completion. Fit doors and hardware carefully; adjust for proper • operation; clean all surfaces, and leave in good working conditon. d. Thresholds shall be bedded in caulking compound and shall be secured to concrete with flush countersunk screws inserted in expansion shields in the concrete. 0 e. Weatherstripping shall be applied to both side jambs and head of doors and shall be continuous. f. Mounting Heights. Panic Devices - 42 inches from floor to center line of case Locksets - 38 inches from floor to center line of locks Pulls - 40 inches from floor to center line of pulls Push - 45 inches from floor to center line of push plate• 6. Mirrors. Furnish and install one 20 x 24 -inch, or other designated size, mirror at each lavatory. Mirrors shall be of mirror glazing quality polished plate glass with polished stainless steel frames. Mirrors shall be silvered two coats, electroplated with copper, sealed with a prime coat and finished with a coat of mirror backing paint. Mirrors shall be secured to wall with concealed hangers of rust resisting metal unless otherwise shown. 15-2 #1528 SECTION 16 - BUILDING ACCESSORIES AND SPECIALTIES 1. General. Building accessories and specialties shall be furnished and i --stalled as shown and as herein specified. Installation shall be in accordance with the respective manufacturer's instructions. Certain manufacturers preducts have been selected as a basic standard, and reference to these products has h^.ca made. Other manufacturers products of equal capacities and design characteristics may be used, if approved by the Architect -Engineer. The Contractor shall submit for approval shop drawings or standard cuts and illustrations or a combination thereof shmring all items he proposes to use. 2. Metal Toilet Partitions. Partitions shall be floor mounted, flush panel ':-,,pe with flush doors, equal to Academy Type, as manufactured by Sanymetal Products Co., Inc. Privacy screens shall be floor supported, flush type, equal to Type BX as manufactured by Sanymetal Products Co., Inc. Partitions, screen and posts shall be 20 -gauge, and doors shall be 22 -gauge. All steel parts shall be full pickled, cold rolled furniture steel. Panels and doors shall be 1 -inch thick and pilasters 1-1/4 inches thick, made of two sheets of steel spaced and insulated with a laminated corrugated fiberboard filler cemented under pressure to inner metal surfaces. The edges shall be interlocked under tension with drawn mold- ings welded at corners. Cast alloy chromeplated foot shall be adjustable to variations in walls and floors. All material shall be given a baked on coat of primer, followed by high baked synthetic enamel, of colors standard with the manufacturer, and as selected by the Owner and Architect -Engineer. Hardware consisting of gravity or torsion bar hinge, heavy slide bar latch, combination keeper and bumper, and coat hook shall be brass, chromeplated. The material shall be erected in a rigid and sub- stantial manner, straight and plumb, with all horizontal lines level. Partition panels shall be installed with a clearance of approximately one inch at walls. Wall end pilasters shall be installed with a clearance for cove base. Panels and pilas:-ers shall be fastened to walls with brackets located near top and bottom. Privacy screens shall be installed flush with the wall. All evidence of drilling, cutting and fitting shall be concealed in the finished work. Doors shall be out of wind. The clearance of vertical edges of doors shall be uniform from top to bottom and shall not exceed 3/16 -inch. Finished surfaces shall be cleaned and left free from imperfections. 3. Fabric Folding Doors shall be similar and approved equal to "Modernfold No. 800" fabric folding doors as manufactured by New Castle Products, Inc., New Castle, Ind. Doors shall be furnished complete with No. 8 subchannel and No. 8 track and other standard accessories for installation as detailed. Covering fabric shall be "Cord -Mesh 36" in color and pattern as selected by the Architect -Engineer from manufacturers standard colors. Installation shall be as detailed in strict accordance with manufacturers recommendations. Doors shall be complete with pulls and latches. 4. Fixed Pedestal Chairs shall be similar and approved equal to Model MBP - J97 chairs as manufactured by Herman Miller, Inc., Zealand, Michigan. Chair pedestals shall be chrome finished; shall have swivel with tilt feature, pivoting 90 -degrees to left and right. Seating height'sha7.7. be 15 -inches." Shell of seats shall be,black'. Seating shall be installed zt: locatJons-indicated arranged as shown, securely anchored in position in a approved manner. 16-1 111528 5. Pew Seating shall be molded walnut veneer plywood seating fabricated in lengths as designated for each location. Seating shall be fabricated in the shop of a manufacturer regularly engaged in the production of Church or educational furniture. Seating shall be fabricated to conform closely to details shown and shall be finished with manufacturers standard first quality finish. Seating shall be installed at indicated locations and anchored in place as indicated or by other approved methods. 6. Drive -Up Window shall be similar and approved equal to 48 -inch size, Model 520-F as manufactured by the Gross-Feibel Co., Hillsboro, Ohio. Unit shall be complete with satin finished stainless steel exterior and grey • enamel interior finish, bullet -resistive glass, manually operated drop front deal drawer, transistorized intercom system and two cash drawers with removable cash tray inserts. Installation shall be in masonry opening as detailed. 7. Roof Hatch shall be similar & equal to Bilco.Type_S-50 & shall be complete with insulated curb and cover, integral cap flashing, continuous edge seal, lifting mechanism, hold open arm and spring latch with inside and outside handles and padlock hasps. Curb and cover shall be made of aluminum, not lighter than 11 -gauge. Cover liner shall be 18 -gauge or heavier aluminum. Installation shall be weatherproof. 8. Recessed Floor Mats in vestibules shall be 1/2 -inch thick rubber mats, with pyramid tops, pebble bases, 1/4 -inch diameter round perforations, and square edges, as made by the R. C. Musson Rubber Company, or approved equal. Colors shall be selected by the Architect -Engineer from the manufacturer's standard selection. Mats shall be in one piece and shall be installed flush with surface of surrounding floors. Mats shall be installed in aluminum frames similar to positon "H" frames as made by R. C. Musson Company embedded in the concrete slab. 9. Fire Hose Cabinets shall be similar and approved equal to Standard Fire Hose Company recessed cabinet No. 353X with mirror front having 3 -inch etched sign reading FIREHOSE. Cabinet shall contain standard unit 1176 with hose rack unit 1150OU and 100 -feet of 1 -1/2 -inch hose and one type C-10, 15 pound CO2 extinguisher per cabinet. Cabinets shall be installed at • locations as designated on the drawings. 10. Mail Chute shall be similar and approved equal to Moderne Model as manufactured by Cutler Mail Chute Company. Mail chute shall serve first, second and third floors. Continuous vertical sides and back shall be of .105 -inch thick and anodized satin finished aluminum. Chute shall terminate in a Design No. 5384 collection box located on first floor. Chute and collection box shall be installed in strict accordance with manufacturers recommendations 11. Vertical Blinds for installation at designated window locations on first, second and third floors shall be non -traversing type, installed in continuous recessed channels as shown. Vertical louvers shall be 3 -inches in width. Vertical blinds shall be similar and approved equal to No. ST -62-3" as manufactured by Elkirt Verticals, Inc., Des Moines, Iowa with 900 series Textureweve louver material and baked enamel finished steel channels. Colors shall be as selected by the Architect -Engineer from manufacturers standard colors. 16-2 111528 12. Bronze Plaque. Bidders shall include in their proposals the amount of $350.00 as the stated allowance for purchase of a bronze plaque to be designed by the Architect -Engineer and installed by the Contractor at location as directed. Bidders shall add to purchase allowance, costs for installation overhead and profit. 13. Electric Cooking Unit for, installation in top of demonstration table shall be similar and approved equal to electric unit No. ST -2 as manu- factured by Thermador, complete with surface mounted controls and cord. Unit shall be installed flush mounted in top surface of demonstration unit and secured in place. • 14. Directories. 3 required for installation at indicated locations shall be similar and approved equal to Poblocki & Sons directories with black felt covered grooved background and thinline Model T -700S CER -doors. Cast aluminum letters of sizes indicated shall be furnished to form directory information as shown. Exposed aluminum frame shall receive medium bronze anodic finish similar to Permanodic 1128 to match entrances. 15. Cell Front shall consist of operate d sliding door with key o front shall be similar and equal manufactured by Roanoke Iron and made in strict accordance with r shown on shop drawings submitted bar grating type front with a manually perated prison type lock block. Cell to single occupancy steel cell front as Bridge Works, Inc. Installation shall be =_quirements of cell front manufacturer as to the Architect -Engineer. 16. Room Numbers and Name Plates shall be furnished and installed at locations designated or as directed. Letters and numbers shall be similar and approved equal to Design -A -Sign Company, Inc., New York. Colorfill Relief Letters, Clarendon Style, blue colorfill adhesive attached of size and thickness listed hereinafter. Letters and numbers shall be furnished to form the following designations: (All letters and numbers to be 1 -inch high by 1/8 inch thick) BASEMENT BASEMENT • STAIRWAY STAIRWAY MAINTENANCE ENGINEER LADIES MEN STAFF STAFF COUNTY WELFARE DEPARTMENT DIRECTOR HEALTH DEPARTMENT DIRECTOR CITY RECREATION DEPARTMENT AGRICULTURAL. EXTENSION OFFICE COUNTY SUPERINTENDENT OF SCHOOLS UNIFIED SCHOOL DISTRICT 305 16-3 FIRST FLOOR FIRST FLOOR FIRST FLOOR DEMONSTRATION ROOM BOARD OF EDUCATION STAFF ONLY SUPERINTENDENT STAFF LOUNGE LADIES' LOUNGE • • #1528 SECOND FLOOR STAFF ONLY STAFF COUNTY COMMISSION COUNTY TREASURER COUNTY WEED DEPARTMENT COUNTY ASSESSOR CITY ENGINEER TRAFFIC ENGINEER CITY MANAGER CITY COMMISSION MEETING ROOM SANITARY SUPERINTENDENT SECOND FLOOR MEN STAFF COUNTY ASSESSOR VEHICLE REGISTRATION COUNTY ENGINEER CITY CLERK CITY ENGINEER CHIEF INSPECTOR CITY ATTORNEY CITY WATER DEPARTMENT COMMISSIONERS (All numbers to be 2 -inch high by 1/4 -inch thick) SECOND FLOOR WOMEN COUNTY CLERK REGISTER OF DEEDS COUNTY ENGINEER COUNTY CLERK CITY TREASURER CITY PLANNER CITY MANAGER CITY ATTORNEY UTILITIES DIRECTOR 101 - 109 201 - 205 206 - 209 302 - 309 311 - 314 301 310 JURY ROOM JURORS' ROOM 101 102 103 104 105 106 107 108 109 110 201 202 203 204 205 206 207 208 209 210 211 301 302 303 304 305 306 307 308 309 310 311 312 313 314 (All letters and numbers to be 1 -inch by 1/8 -inch thick) THIRD FLOOR - MEN STAFF JUDGE OF THE MAGISTRATE COURT MAGISTRATE COURT CLERK OF THE MAGISTRATE COURT CLERK OF THE DISTRICT MEN WOMEN DISTRICT 2 COURT MEN JUVENILE HEARING ROOM JUVENILE HEARING ROOM JUDGE DISTRICT COURT NO. 2 CLERK OF THE PROBATE COURT THIRD FLOOR THIRD FLOOR WOMEN STAFF CITY MARSHALL MEN WOMEN JURY ROOM JURORS' ROOM COUNTY ATTORNEY LEGAL LIBRARY COUNTY ATTORNEY JURY ROOM JURY ROOM WOMEN MEN DISTRICT 1 COURT ASSEMBLY ROOM PROBATE COURT JURY ROOM WOMEN PROBATE JUDGE JUDGE JUDGE JUDGE DISTRICT COURT NO. 1 16-4 if 152S SECTION 17 - PAINTING AND FINISHING 1. General. This section includes all field painting necessary to complete work shown and specified under other headings of these spec- fications. Prime coats specified herein will not be required on items delivered with prime or shop coats already applied. Field painting will not be requried on exterior concrete or exposed concrete floors; on stucco; on items specified to be completely finished at factory; or on aluminum, copper, brass, bronze and other nonferrous metals unless specifically designaged. • 2. Paint Materials. Paint, varnish, stains and fillers shall be approved brands and products of reputable manufacturers. Painting materials such as linseed oil, shellac, turpentine, etc., shall be highest quality and shall have identifying labels on the original containers. All paint shall be ready mixed and delivered to the site in manufacturer's sealed containers. Each container shall be labeled by the manufacturer; labels shall give manufacturer's name, type of paint, color and instructions for reducing. Thinning shall be done only in accordance with directions of the manufacturer. Job mixing or job tinting may be done when approved by the Architect -Engineer. 3. Colors and Samples. Colors will be selected by the Architect -Engineer, The Contractor shall submit job samples of the different kinds of finishes and, after the samples have been approved, all work shall be finished to match these approved samples. 4. General Requirements. All materials shall be applied by skilled mechanics, paint shall be spread on evenly and well brushed out. Varnish and enamel work shall be evenly spread on and shall show no sags or runs. During painting operations, all surrounding surfaces shall be adequately protected from spattering and dripping of paint; any damage occurring to other work shall be promptly repaired. Painting shall not proceed under deficient conditions of light, temperature, dryness or cleanliness. Paint shall not be applied when air temperature is less than 40 degrees F; during wet, damp or foggy weather, except under shelter; or when conditions are such that windblown dust, dirt, debris or insects will collect or adhere to the freshly applied paint or finished surfaces. 5. Preparation of Surfaces. a. Wood. Sandpaper to smooth and even surface and then dust off. After stain coat has been applied, thoroughly fill nail and other holes and cracks,using plastic wood filler colored to match stained wood color and putty for painted work. Knots and sap spots in wood to be painted shall be given a thin coat of shellac before priming. b. Steel and Iron. Remove grease, rust scale and dust and touch up any chipped or abraded places on items that have been shop coated. 17-1 111528 C. Galvanized Metal. Thoroughly clean with solvent, coat with a solution consisting of four ounces of copper sulfate in one gallon of water, permit coating to remain on surface at least 12 hours, and dust off with stiff brushes; or clean and treat with a vinyl type wash coat conform- ing to Military Specification MIL -C-15328 applied in strict accordance with recommendations of the manufacturer. d. Concrete and Concrete Masonry Surfaces. Remove all grease, oil and dust. r e. Plastered Surfaces. Do not use sandpaper on plastered surfaces to • be painted. No paint or sealer shall be applied on plaster that is not thoroughly dried out and cured. Cracks and holes shall be repaired with patching plaster, properly keyed to existing plaster and finished to match adjacent surfaces. f. Trim Hardware. Before painting, remove hardware, accessories, plates, lighting fixtures and similar items or provide ample protection of such items. Upon completion of each space, replace above items. Remove doors if necessary to paint bottom edges. Use only skilled mechanics for removing and connecting above items. 6. Paint Standards. Painting materials for which no manufacturer's product is referenced for standard of quality shall conform to requirements of the following Federal Specifications: a. Primer (steel surfaces) - TT -P -86c b. Primer (galvanized surfaces) - TT -P -641d or TT -P-645 C. Exterior oil paint - TT -P -102a d. Undercoater - TT -E-543 e. Semi -gloss enamel - TT -E-508 f. Gloss enamel - TT -E -506e R. Latex base paint - TT -P -29b h. Flat oil paint - TT -P -47c 7. Schedule of Painting. a. Exterior Painting. (1) General. Exterior painting shall include equipment locker gates, guardrails, steel doors and frames, and structural steel; and other unfinished exposed surfaces. Exterior concrete steps or walking surfaces will not be painted. Abraded spots in shop coats shall be touched up with paint matching the shop coat. Factory finished surfaces shall not be field painted. (2) Exterior Metal. First coat of metal primer (zinc -dust zinc -oxide or zinc -chromate primer for galvanized surfaces); second and third coats exterior oil paint. 17-2 111528 (3) Brick and Limestone Surfaces. Waterproof with a clear colorless silicone waterproofing solution as specified in section entitled "Masonry Work" b. Interior Painting. (1) General. Interior painting shall include doors., frames, trim, millwork, plywood, plastered surfaces, concrete and concrete masonry units, ferrous metals, pipe covering, and all unfinished wood and metal surfaces. Abraded spots in shop coats shall be touched up with paint matching the shop coats. Acoustical plaster, acoustical panels and factory enameled items shall not be field painted. • (2) Woodwork -Natural Finish. All wood doors and millwork, panel- ing, trim and all other exposed wood items shall be stained as directed by the Architect -Engineer, using Rez Color -Tone and finished using two coats Satinwood Rez as manufactured by Monsanto Chemical Co., Hi Gloss Rez shall be added to Satinwood Rez as directed to obtain desired luster. Stain and finish coats shall be applied in strict accordance with manufacturers recommendations. Top and bottom of doors shall be finished before hanging. Factory finished casework and cabinets will not require field finishing. (3) Metal. Doors, frames, grilles, steel handrails, piping, conduit and other exposed ferrous metal shall receive one undercoat and shall be finished with two coats of enamel, or as required to match adjacent finished surfaces. Gloss enamel shall be used in toilets, semi- gloss enamel shall be used elsewhere. (4) Plastered Surfaces. First coat shall be limeproof primer sealer; second and third coats shall be latex base paint. (5) Concrete and Concrete Masonry Units. On basement floor, two coats of chlorinated rubber base paint; on other floors, one coat of li.meproof primer sealer followed by two coats latex base paint. (6) Exposed Pipe Covering. First coat glue sizing, second and third coats flat oil paint. (7) Metal Cabinets and Enclosures for mechanical and electrical items shall be painted by spraying or shall receive additional coats over those specified above, as required for complete coverage and a smooth finish with no brush marks. (8) Wood -Painted Finish one coat enamel undercoater two coats semi -gloss enamel. 8. Spray Glaze Wall Finish shall be Pratt and Lambert, Inc.'s "Vitra Tile" epoxy heavy duty glaze finish or approved equal consisting of the following: a. Filler coat as recommended by manufacturer for application on \ concrete and concrete masonry units and one coat Vitra-Tile wall primer, white, applied at rate of 500 sq. ft./gal. on plaster and other smooth surfaces. /� \ - 17-3 • U #1528 b. 7 to 9 mil. dry coating "Vitra-Tile Epoxy" tinted as directed and/or followed by spatter coat. All applications shall be made in strict accordance with the manufacturer's instructions. Pittsburg Paint Co.'s "Pitt -Glaze", Inertol Paint Co.'s "Glamorglaze", or Porter Paint Co.'s "Porter Epoxy Tile Coating" and other approved equal coatings may be used in lieu of Vitra-Tile. These finishes if used shall be applied in strict accordance with their manufacturer's recommendations and shall meet minimum requirements specified for "Vitra-Tile" regarding dry mil thickness of coating. 17-4 SECTION 18 - MOVABLE PARTITIONS 1, General, a. Manufacturer. All movable interior partitions as indicated on the plans shall be "Signature 21" as manufactured by The E. F. Hauserman Company, Double Flush "Forecast 100" as manufactured by The Mills Company, or "Twinline" as manufactured by The Virginia Metal Products Company. Bidders shall indicate on Proposal, partitions on which bid is based by deleting inapplicable types and manufactures. For purposes of specification requirements, the product manufactured by The E. F. Hauserman Company, • erected complete is used as a guide and shall be the basis for evaluation of all bids. Bids for other types, quality and manufacture of movable partitions will be received and given consideration if bids are accompanied by a clearly marked brochure fully describing proposed movable partitions on which stated proposal price is based. b. Demonstrations. As requested, each partition manufacturer shall erect at his own expense, at a time and place selected by the Architect - Engineer or Owner, a full size sample in accordance with specification consisting of units as shown on the drawings. No bid will be given further consideration unless said sample is installed and demonstrated. Sample installations shall be a stock color, or colors, as selected by the Architect - Engineer and shall include all accessories indicated on the drawings and shall demonstrate the interchangeability of his units and shall interchange door unit designated with panel unit designated. Partition manufacturers shall completely disassemble one panel to reveal the internal construction and then re -assemble. Demonstration units shall remain the property of the manufacturer, and when directed the manufacturer shall dismantle and remove them from the sample location. 2. Scope. This Contractor shall furnish and install all full height interior demountable partition systems and provide all material and labor to complete the work, as specifically noted below. 3. Work Included shall consist of furnishing and installing all interior • steel partitions as designated on the plans, complete with door frames, doors, hardware, steel base, glass and glazing in these partitions and their doors only, baked enamel prime and finish coats, electrical cutouts, outlet boxes, switches, outlets, and device plates. 4. Work Not Included consists of electrical wiring, conduit, clamps, junction boxes and connections and mechanical elements. 5. Partition Requirements. Partition shall be a universal post design not less than 2-1/4" thick. Design must permit extension in two, three or four way conditions without removing existing units. The system shall provide a 2-1/4" adjustment in overall height to accommodate floor and ceiling irregularities. Panel units shall be in 4" modular unit widths from 12" through 60", and shall be interchangeable with the door units without disturbing adjacent panel units. 18-1 <A, 6. Partition Components, as Solid panel units shall be reinforced, roller leveled steel faces enclosing a sound absorbing filler. Flatness of panel faces shall be within 3/8" on a 60" x 120" panel unit when measured on the diagonal, b. Solid -Glass Units shall be the same construction as solid units with the lower panel faces formed at the top to receive glass. All glass units shall be steel framed and interchangeable with solid unitslof the same size. c. Door Units shall be interchangeable with all other units, Door • frames shall be roll formed steel and shall include a continuous resilient seal at jambs. Frames shall be designed to provide vertical adjustment to compensate for floor irregularities. Frames shall be mortised and rein- forced for specified hardware and to permit interchange of locks for any hardware operation, d, Post Caps shall be rolled steel of a design to permit continuous engagement with panel edges for the full height of the partition providing a light and sound seal. e. Base shall be formed steel 1/4" recessed from panel face designed to continuously engage the panel bottom. Base shall be removable independ- ently from each side. Steel floor channel shall be designed to include a continuous sound seal at the floor. f. Ceiling Trim shall be formed steel designed to continuously engage the panel top. Trim shall be removable independently from each side. Steel ceiling channel shall be designed to include a continuous sound seal at the ceiling. R. End Fillers joining partitions to fixed walls or columns shall be similar in construction to the solid panel units. End filler panels shall fasten securely to adjacent panel units and fit neatly into a channel on the abutting wall. Wall channel shall include a continuous sound seal. 7. Wood Panels and Doors. a. Cores shall be solid wood, formed of Basswood or Poplar strips, not to exceed three inches .in width. Crossbands shall be not less than 1/16" thick plywood or hardwood veneer of random width. b. Edges of wood panels shall be profiled to provide a connection to the partition structure. c. Doors shall be 1-3/4" thick, reinforced and mortised for specified hardware 18-2 d. Veneers for panels and doors shall be 1/28 -inch. thickness. Face veneers shall be plain sliced walnut„ Veneer for panels above doors shall be continuation of door facing vaneer. Finish of veneer shall be oil -rubbed to the following specifications: Oil -Rubbed Finish: a. Burnish sand. b. Coat of denatured alcohol, wipe before alcohol evaporates. c. Coat of boiled linseed oil. d. Wipe with rayon cloth. e. Coat of boiled linseed oil. f. Wipe with rayon cloth. 8. Hardware. Hardware shall be furnished and installed by the Partition Contractor as called for in the hardware schedule. Locksets and latchsets shall be heavy duty cylindrical type conforming to Fed. Spec. FF -H-106, Type 161A. Hinges shall be one pair 5" x 4" per door. Hardware finish shall be • US26D. 9. Glass and Glazing. The Partition Contractor shall include all glass and glazing for the demountable partition system and glazed doors in de- mountable partitions only. Glazing shall be with 1/4 -inch thick polished plate glass. Glazing method shall be dry to permit easy installation and removal of glass. Exposed fastenings will not be permitted. 10. Structural Performance. a. Uniform Load: Partitions shall be calculated or tested to prove they will resist 10#/sq. ft. live load in bending and that the deflection will not exceed L with a 5#/sq. ft. live load. 120 b. Fracture: Panel surface shall withstand the impact of an 8 oz., 1-1/2' dia. ball dropped from a height of 18". The surface shall show no fracture. 11. Acoustical Performance. Partition shall be tested under laboratory conditions that are designed for full size components including panels, posts, and end fillers installed in accordance with normal installation procedures, in a test opening that has normal variation in floor, ceiling and end walls. The partition shall have a minimum sound transmission loss of STC 42 when tested in such an opening under ASTM E -90-61T test procedures. • Perforated surface acoustical panels shall be provided for designated locations. 12. Electrical Provisions. Posts shall provide a minimum of 15/16" of clear internal space accessible from both sides. Post caps shall have factory punched cutouts 50" above floor for switches and 14" above floor for outlets. Base and ceiling trim shall be readily removable from either face for access to wiring. A minimum of 15/16" clear space shall be pro- vided in both base and head and it shall be possible to remove and replace a panel without disturbing horizontal wiring in these areas. Partition Contractor shall furnish switches, convenience outlets, boxes and flush plates for demountable partitions only. All wiring, conduit and connections shall be by the Electrical Contractor. 18-3 13. Factory Finish. All exposed surfaces shall be prime coated, with no surface painted before it is clean and dry. A finish coat of uniform color and texture shall be applied to all exposed surfaces. Each coat shall be oven -baked at proper temperature to polymerize the finish. Material shall be lightly sanded between coats to reduce high spots. Finish coat shall have an eggshell texture. a. Paint Finish Performance. (1) Commercial Cleaner Resistance -- spot tests with 3% solutions of three commercial cleaners for 24 hours under watch glass with no softening and no appreciable change in color or general appearance. • (2) Kreelon 4 D, APCO 4316, Floor San. Stain Resistance -- shall withstand the following when exposed under glass at room temperature for times indicated, with no more than trace of stain allowable: Mercurochrome -- 4 hours; tincture of merthiolate--4 hours; hair oil, creme type (Wildroot)-- 4 hours; solution type (Vitalis)--4 hours; black ink (Script Washable) --4 hours; synthetic perspiration (Winchester -Arms formula) --1 hour. (3) Hardness --shall withstand 500 gm load of a Hoffman hardness tester. (4) Impact --shall withstand a direct impact of a minimum of 20 inch -lbs. (using 1/2" diameter steel ball) with no cracking. (5) Appearance Uniformity --Resistance to Dry Rub: run 250 cycles on Gardner Model 105 Washability and Abrasion Machine, using cheese cloth over felt pad. There shall be no increase in gloss as measured by Gardner 60 -degree Glossmeter, (6) Heat Test --shall be no appreciable appearance changes or loss in film properties after 200 hours at 150 degrees F. (7) Ultra -Violet Resistance --shall be no appreciable color change after 200 hours in the Atlas Fadeo-meter. • (8) Light and Darkness Color Uniformity --a panel approximately 4" x 12" is half covered with heavy aluminum foil and placed in diffused daylight for one week. No apparent color change between the covered and uncovered areas is allowed. (9) Accelerated Weathering --400 hours exposure in a National Carbon Co. X -1-A Weathering Machine, with no fading or rusting (slight dulling and chalking of surface permitted). (10) Humidity Resistance -400 hours in atmosphere with 100% humidity and temperature 100 degrees F. with no appreciable deterioration. (11) Washability --400,000 brush strokes while immersed in a 5% solution of trisodium phosphate in a Gardner Straight Line Washability Machine (Model 105) without any softening or more than slight abrading of the paint film. 18-4 rA (12) Chemical Resistance --Alkali: no etching, blistering, cracking, or changing color. (Slight loss of gloss permissable.) 50% sodium hydroxide --1 hour, 28% ammonium hydroxide --4 hours. Acid: same performance characteristics as in alkali test. 50% sulphuric acid --4 hours, 10% phosphoric acid --4 hours, 5% hydrochloric acid --4 hours, 5% acetic acid -- 4 hours, 5% nitric acid --1 hour. 14. Installation. Partition shall be installed over finish flooring and shall be scribed and neatly fitted to existing building conditions, erected in a rigid and substantial manner, straight and plumb, with horizontal lines level. After installation, partitions shall be free of exposed screws or in other fasteners and all finished surfaces shall be free of tool marks. Hardware shall be adjusted and left in proper working condition. 15. Clean -Up. All cartons and rubbish shall be removed and the partition and work area left broom clean. Cleaning of glass and mopping of floors are considered maintenance work and shall be performed by Others. • 18-5 SECTION 19 - PASSENGER ELEVATORS 1. General. This section of specifications is intended to cover the complete installation of two electric oil -hydraulic passenger Elevators, as manufactured by Dover Corporation, Memphis, Tennessee, or equal. All work including the accessory items listed herein shall be performed in a first-class and workmanlike manner, and is to include all materials and work as shown on the drawings or described hereinafter. In all cases, where a device or part of the equipment is herein referred to in the singular number, it is intended that such reference shall apply to as many such devices as are required to complete the installation. All work • shall be performed in accordance with the National Electrical Code, American Standard Safety Code and such State and Local Codes as may be applicable.. 2. Drawings. Before any work is done, Elevator Contractor shall pre- pare all drawings necessary to show the general arrangement of elevator equipment. These drawings must be properly approved before installation of elevators. 3. Work Included Under Other Sections. Complete hoistway will be con- structed, as shown, under applicable specifications for General Construction. Wired outlet in hatchway, light and switch in pit, and electric service to terminals of power unit controller shall be provided under section "Electrical Work'.'. Floor and wall sleeves for oil piping shall be installed under section "Plumbing". 4. Travel of the car shall be from basement floor to third floor, stopping at 4 landings and serving 4 openings, a total of 35 ft. 3 inches. 5. Capacity and Speed. Elevator shall have a net lifting capacity of 2500 pounds in addition to weight of car and appurtenances specified herein. Elevator car shall travel at a minimum UP speed of 150 feet per minute under full contract load. 6. Power Supply for theelevator apparatus will be 440 volts 3 phase 60 cycle, alternating current. Lighting supply will be 110 Volts, 60 Cycle, alternating current. 7. Car Platform and Sling. Outside dimension of car platforms shall be 7'-0" wide by 5'-0" front to back, Platforms shall have a fabricated frame of formed and structural steel shapes, gusseted and rigidly welded. Flooring shall be wood top floor laid over wood subfloor. Rubber tile, or other suitable finished floor covering, of color and design as selected shall be installed on top of car floor. The under side of the platform shall be pro- tected with a metal fire shield of not less than 26 gauge. Sling shall consist of heavy steel channel stiles properly affixed to a steel crosshead and bolster, with adequate bracing members, to remove all strain from the car enclosure. 19-1 8. Car Guides and Guide Shoes, Guides for the elevator car shall be planed steel elevator guide rails, properly fastened to building structure with steel brackets. Car stile shall be fitted at top and bottom with guide shoes of the self -aligning, swivel type, with metal body and removable non-metallic liners to insure smooth and quiet operation of elevator car. 9. Car Enclosure (Elevator Cab). An elevator cab of ornamental design, with appurtenances and appointments as follows shall be furnished and in- stalled. Cabs shall be Dover Design 114563 with side and rear walls constructed of furniture steel, flush panel construction with exterior coated with sound deadening material and interior finished in baked enamel. Applied wood panels faced with high pressure laminated plastic shall be • mounted on these walls, The panels shall start 6" above floor and extend to within 1" of the ceiling. Entrance columns shall be stainless steel formed as an integral part of the front return panels. Canopy and top shall be all steel construction with emergency exit, finished in white baked enamel„ Ceiling shall be suspended from the steel top. Ceiling panels shall be supported in an angle frame. Lighting shall be flourescent type located above plastic diffuser panels supported in the suspended ceiling frame. Ventilation shall be by means of a fan mounted in the car top, 10. Car Doors. A horizontal sliding door of the center opening type shall be furnished and installed on entrance of the elevator cabs and equipped with an electric contact to prevent operation of elevator unless door is closed. Doors shall be of design and finish as selected and approved and shall be provided with heavy duty quiet operating hangers and necessary hardware. See "door operation" on page 3. The car doors shall be finished in solid color baked enamel. 11. Hoistway Entrances --(Doors) Hoistway entrances of the hollow metal, horizontal sliding center opening type shall be furnished and installed complete at each of the 8 hoistway openings, to provide clear door opening of 3 ft. 6 inches wide by 6 ft. 8 inches high. Entrances shall consist of doors, frames, sills, hangers, hanger supports and hanger covers, facia plates, struts, and all necessary hardware. Finish to be of solid color enamel as selected. Jambs on frames for first, second and third floors shall extend from floor to ceiling, (9'-3"). The entire front wall of the hoistway is to be left open until entrances are installed. After elevator guide rails are set and lined, the entrance frames shall be installed in perfect alignment with the guide rails. Finished walls will then be completed. 12. Door Operation, Hoistway doors shall be power operated by a direct current motor driven device mounted on car. Door movements shall be electrically cushioned or checked at both limits of travel. Door operating mechanism shall be arranged for manual operation in event of power failure. Electric operator shall be of highest quality, quiet and smooth in operation with all parts designed and constructed to meet the severe requirements of elevator service. Car and hatch door opening speed shall not be less than two feet per second and closing speed shall not be less than one foot per 19-2 second. The leading edge of the car door shall be provided with a retract- able safety edge arranged to automatically return car and hoistway doors to the open position, in event doors are obstructed during closing cycle. Doors will then immediately resume closing cycle. Doors shall open auto- matically as car arrives at landing and shall automatically close after a predetermined time, or when car is dispatched to another landing. Doors shall remain in closed position with elevator at rest. 13, Interlocks, Each hoistway entrance shall be equipped with an approved type interlock tested as required by code. Interlock shall prevent opera- tion of car away from landing until doors are locked in closed position as defined by the code and shall prevent opening doors at any landing from corridor side unless car is at rest at that landing or is in leveling zone and stopping at that: landing, 14. Ho stway Door Unlocking Device conforming to the requirements of the A.S.E. Code shall be provided to permit authorized persons to gain access to hoistway when elevator car is away from landing, 15 Operation—(Duplex Selective Collective Automatic Pushbutton --Operation Without Attendant). A single riser of "Up" and "Down" buttons shall be mounted at intermediate landings, single buttons at terminal landings, and dispatch buttons in the car, all connected electrically with controller switches governing elevator and floor selection, direction of travel, accel- eration, and retardation. Operation of each elevator from within car shall be such that momentary pressing of one or more buttons shall send car to designated landings for which the buttons have been pressed in order in which landings are reached by car, irrespective of sequence in which buttons have been pressed. During this operation, cars shall also answer calls from landings; but only one car shall answer any one call. Control shall be arranged so that, normally, one car shall be parked at main floor, and the other, a "free" car, to answer landing calls. Should both cars happen to finish their calls at the main floor, the car which arrived first shall be- come the "free" car to answer subsequent landing calls. An idle "free" car shall answer any landing call either above or below where it may be standing, except main floor calls. When the free car is clearing calls, the other car parked at main floor shall automatically start to answer landing calls under • the following conditions: should an up call be registered from a landing below the "free" car while it is traveling up; or, should an up or down call be registered from a landing above the "free" car when it is traveling down; or, inability of the "free" carto move in response to registered landing calls within approximately 40 seconds,. Either car shall always respond to its own dispatch buttons regardless of the direction of landing calls. When either car is taken out of service for any reason, the other car shall auto- matically answer all calls from landings and its own car buttons. Operating buttons in car and at landings shall be mounted in flush plates of finish selected. Car panel shall also contain an emergency stop switch to interrupt power supply independently of regular operating device. Opening of stop switch shall not cancel registered calls and, after this switch is again closed, car shall continue to answer its various calls. Car panel shall also contain a car light switch, fan switch, and an alarm button which shall operate an emergency alarm bell audible outside the hoistway. Buttons in each landing 'panel shall be provided with lights to indicate that a call has been registered to bring a car to that particular landing. 19-3 a. Uniform Two-Wa be incorporated so that duced speed from either matically level landing loads. Landing level s leveling zone. One-way not be acceptable. I Leveling. An automatic two-way leveling device shall the elevator car shall approach landing stops at re- direction of travel either up or down and shall auto- s with an accuracy of 1./4" plus or minus under varying tall be maintained as long as the car is within the leveling, augmented with an anti -creep device will b. •Alarm Bello Alarm bell shall be installed in the location as designated. It shall be connected to the button marked "bell" in the car, and shall be connected to operate from the car lighting circuit. • c. Signal Fixtures in the elevator cab shall consist of a car push button station with stainless 11302 face plate with satin 114 finish, rounded on top and bottom edges. Fixture shall contain black lexon plastic buttons numbered to correspond to floors served, with white numerals engraved into button. A white circular light up halo insert shall be installed around each floor button which shall light up when button is pressed, indicating call has been registered for that floor. The car station shall also con- tain an emergency safety stop toggle switch, which shall render elevator inoperative when thrown to "Stop" position, a key operated light switch, a fan toggle switch, an alarm bell button colored red, and a door open button. A car position indicator with satin finish metal cover plate to match other fixtures, shall be provided over the door in the elevator car and at the first floor landings. Indicator shall contain up and down arrows with green light up and red light down to indicate direction car is traveling, with full view white plexiglas lenses molded to project outward from base to provide easy view of black engraved numerals for each floor served. Numeral lenses shall be separated by black implex strips. Behind each numeral there shall be a small shielded light, so arranged that as the car travels through the hoistway, its position will be indicated by illumination of the numeral corresponding to the landing through which the car is passing, or at which it is stopped. A push button fixture, with satin finish stainless cover plate fused onto a phenolic base which provides thin black vertical borders, with top and bottom edges rounded shall be installed at each corridor en- trance to elevator. Terminal fixtures shall contain single light up halo button and intermediate floors to contain two light up halo buttons with • arrows in buttons, which shall light up when pressed to indicate call has been registered for desired direction. Cover plate of all fixtures shall be protected from mars and scratches with a baked on epoxy coating. d. Photo -Electric Door Safety Device. Car shall have a photo -electric door safety feature to prevent car and hoistway doors from closing if a person or object breaks light beams across car door opening. Location of the two beams shall be approximately 12" and 36" respectively above car sill. In addition, an electro -mechanical safety edge shall be provided on the leading edge of car door, (1) After a stop is made, doors shall remain open for a pre- determined time interval of approximately 3 seconds. 19-4 (2) Registration of a car call shall cancel initial time and doors shall close immediately. (3) Doors shall be prevented from closing as long as either light beam is interrupted or electro -mechanical safety edge is actuated. (4) If while doors are closing, either light beam is interrupted or safety edge is contacted by a person entering or leaving car, doors shall immediately stop and reopen. Doors will then reclose 1/2 second after light beam has been re-established. (5) A timing relay shall be provided which will, after 120 seconds, is return car to service in case doors are.held open by failure of photo- electric safety device. After. the 120 -second time has elapsed, the doors shall then operate as described in paragraphs (1), (2) and (3) above with electro -mechanical safety edge as the operative door safety device. (6) If desired, a switch shall be furnished to cut out the photo- electric safety device. However, the electro -mechanical safety edge shall never be deactivated by failure of the photo -electric safety device or its removal from the circuit by means of the switch. e. Emergency Terminal Stopping Device shall be provided which shall operate independently of the normal terminal stopping device should it fail to slow down the car at the terminal as intended. They shall be so designed and installed that a single short circuit caused by a combination of grounds, or by other conditions, shall not prevent their functioning. f. Controller Switches Controlled By Emergency Terminal Stopping Device. Normal and emergency terminal stopping devices shall not control the same controller switches unless two or more separate and independent switches are furnished, two of which shall be closed in either direction of travel to complete the circuit to the control valve solenoids in the down direction and to complete the circuit to the pump motor for the up direction of travel. 16. Jack Unit shall be designed and constructed in accordance with applicable requirements of Part III of the American Standard Safety Code for Elevators • M17.1. It shall be of sufficient size to lift the gross load the height specified and shall be factory tested to insure adequate strength and freedom from leakage. No brittle material, such as grey cast iron, shall be used in the jack construction. Jack unit shall consist of the following parts: a plunger of heavy seamless steel tubing accurately turned and polished; a stop ring shall be electrically welded to the plunger to positively prevent plunger leaving its cylinder; an internal, Babbitt -lined, guide bearing; packing or seal of suitable design and quality; a drip ring around cylinder top; a cyl- inder made of steel pipe and provided with a pipe connection and air bleeder. Brackets shall be welded to the jack cylinder for supporting the elevator on pit channels. a. Jack Hole shall be provided by the elevator contractor, based upon existing soil conditions without extra if rock, water or any other unusual earth conditions are encountered. 19-5 17. Power Unit (Machine). The power unit (oil pumping and control mechanism) shall be compactly and neatly designed, with all of the com- ponents listed below combined in a self-contained unit: Structural steel outer base with tank supports; oil tight drip pan; floating inner base without metallic contact for mounting motor -pump assembly; reinforced over- head oil reservoir with tight fitting tank cover, oil fill strainer with air filter and oil level gauge assembly, and a self-cleaning strainer in the suction line; sound insulating panels; an oil -hydraulic pump; an electric motor; a V -belt drive assembly; and an oil control unit and an electric controller, a. Pump shall be especially designed and manufactured for oil - hydraulic elevator service. It shall be of the rotary positive displace- ment type, inherently designed for steady discharge with minimum pulsations to give smooth and quiet operation. b. Motor shall be especially designed for oil -hydraulic elevator service, shall be of standard manufacture, and of duty rating to comply with herein specified speeds and loads. c. Drive shall be by multiple V -belts and sheaves of number and size for duty involved. d. Oil Control Unit of manufacturers own design and manufacture shall consist of the following components, all built into a single assembly. A high pressure relief valve, a safety check valve, an automatic unloading up- start valve, an automatic slow down valve for up leveling, an automatic unloading up -stop valve, a lowering valve, a leveling valve, a manual lowering valve, and a tank shut-off valve. All adjustments shall be accessible and shall be made without removing the assembly from the oil line. e. Relief Valve (hydraulic overload protection) shall be externally adjustable, and shall be capable of by-passing the total oil flow without increasing back pressure more than 10 per cent above that required to barely open the valve. • f. Safety Check Valve shall be designed to close quietly without per- mitting any perceptible reverse flow. It shall be designed to support the elevator on a positive locked column of oil when car is at rest. R. Up -Start Valve shall be externally adjustable, and shall be de- signed to by-pass oil flow during initial start of the motor -pump assembly. The valve shall close slowly, gradually diverting oil to the jack unit, insuring smooth up starts, and to relieve load on the motor during starting. h. Slow Down Valve For Up Leveling shall be externally adjustable and shall be designed to gradually by-pass oil flow during transition from fast speed to slow down speed and into up leveling. 19-6 i. Up -Stop Valve shall be externally adjustable, and shall be designed to fully by-pass the oil flow when carr reaches exact landing level to insure smooth up stops and to compensate for fly -wheel action. j_. Lowering Valve and Leveling Valve shall be externally adjustable for drop away speed, lowering speed, leveling speed and stopping speed to insure smooth down starts and stops. Floor leveling shall be within 1/4" plus or minus. k. Manual Lowering Valve shall be designed for manual lowering of the elevator car in event of power failure and for use in servicing and adjusting the elevator mechanism. 1. Tank Shut -Off Valve shall be designed for isolating oil in the power unit tank to insure ease of servicing and adjusting the elevator mechanism without removing the oil from the tank. m. Self -Cleaning Strainers shall be provided to prevent foreign materials lodging in control, system. n. Electric Controller shall be of the full. magnetic type, with silver to silver contacts on all relays and contactors. Thermal overload relays shall be provided to protect the motor against overloading. All components required forproper performance of the elevator as specified under 'Operation" section herein, shall be neatly mounted and wired and completely enclosed in a cabinet with a mechanically latched cover. Control cabinet shall be designed for mounting on power unit on wall or floor stand, The electric control apparatus shall be completely isolated from the oil reservoir. 18. Protective Device. Electrical control circuit shall be so designed to prevent passengers being "stuck" in elevator car because of certain possible malfunctions during operation and to also prevent damage to the elevator equipment by shutting down the system before damage can occur. It shall be so arranged that if a malfunction should occur, due to a relay burn -out, oil becoming low in the system, etc., elevator car will auto- matically descend to the lowest terminal landing. If power -operated doors • are used, the doors will automatically open when the car reaches that landing to allow passengers to depart. Doors will then automatically close and all control buttons, except the "door open" button in the car station, shall be made inoperative. The malfunction should then be cor- rected and the elevator placed back in service through the main line disconnect switch. 19. Buffers. Suitable buffers shall be provided and installed in the elevator hoistway pit, 20. Wiring, Piping and Oil. All necessary wiring shall be furnished and installed in the hoistway in accordance with the National Electrical Code, to connect the operating buttons and switches to the control board in the power unit. All wiring shall be done in rigid conduit or electric metallic 19-7 tubing except to moving apparatus which shall be connected by short lengths of flexible conduit. A1.1 necessary pipe and fittings to connect the power unit to the jack unit, and oil of the proper grade shall be furnished. All underground conduit and piping shall be adequately protected against corrosion. 21. Main Line Strainer of the self-cleaning type, equipped with a 40 mesh element shall be furnished and installed in the oil line, The unit shall be designed for 400 P.S.I. working pressure and shall be compact in design. 22. Automatic Guide Lubricators shall be provided and mounted on top of upper guide shoes. Wool felt wiper shall apply an even, uniform flow of • oil which shall thoroughly lubricate faces of guide rail from a leakproof oil reservoir. 23. Permits and Sales Taxes. A1.1 permits, inspection fees, licenses, and sales tax necessary for the execution of the work shall be secured and paid for by the Elevator Contractor. 24. Painting. All exposed metal work furnished under these specifications, except as otherwise specified, shall be painted properly after installation, by the Elevator Contractor. 25. Guarantee. Elevator Contractor shall guarantee that materials and workmanship of apparatus installed by him, under these specifications, shall be first class in every respect; and that he will make good any de- fects, not due to ordinary wear and tear or improper use, which may develop within one year from date of completion of the installation. In addition to the other requirements, inspections, tests and remedies herein provided, upon completion of the elevator installation and before final approval and final payment, Elevator Contractor shall make, in presence of Architect - Engineer or his designated representative, a running speed test with full maximum load on the elevator car to determine whether the elevator equip- ment, as installed, meets the speed, capacity and all other requirements of the specifications. In the event the equipment does not meet all re- quirements of specifications, Elevator Contractor shall promptly remove from the premises all work condemned by Architect -Engineer as failing to . conform to the contract, and shall promptly replace and re -execute his own work in accordance with the contract, without expense to the Owner, and shall bear all expense of making good all work of other contractors destroyed or damaged by such removal or replacement. If Elevator Contractor does not remedy such condemned work within a reasonable time, fixed by written notice from the Architect -Engineer, the Owner may correct such condemned work at expense of Elevator Contractor and withhold such cost from final payment under the contract price. In the event the remainder due under the contract price in insufficient to cover such cost, Elevator Contractor shall, imme- diately upon request, reimburse the Owner in full. RM • 26. Maintenance. Elevator Contractor shall furnish maintenance and call- back service of the equipment provided by him for a period of three months after completion of his work. This service shall include regular examina- tions of the installation by competent and trained employees of this Contractor; and shall include all necessary adjustments, greasing, oiling, cleaning, supplies and parts to keep the equipment in good operation; except such parts made necessary by misuse, accidents or negligence not caused by this Contractor. 19-9 SECTION 20 - PRIVATE ELEVATOR 1, General. This section of specifications is intended to cover the complete installation of one electric oil -hydraulic private passenger elevator, as manufactured by Dover Corporation, Memphis, Tennessee, or equal. All work including the accessory items listed herein shall be performed in a first-class and workmanlike manner, and is to include all materials and work as shown on the drawings or described hereinafter. In all cases, where a device or part of the equipment is herein referred to in the singular number, it is intended that such reference shall apply to as many such devices as are required to complete the installation. • All work shall be performed in accordance with the National Electrical Code, American Standard Safety Code and such State and Local Codes as may be applicable. 2. Drawings. Before any work is done, Elevator Contractor shall prepare all drawings necessary to show general arrangement of elevator equipment. These drawings must be properly approved before installation of elevator. 3. Work Included Under Other Sections. Complete hoistway will be con- structed, as shown, under applicable specifications for General Construction. Wired outlet in hatchway, light and switch in pit and electric service to terminals of power unit controller shall be provided under section "Electrical Work". Floor and wall sleeves for oil piping shall be installed under section "Plumbing", 4. Travel of the car shall be from second floor to third floor, stopping at 2 landings and serving 3 openings, a total of 11 ft. 9 inches. 5. Capacity and Speed. Elevator shall have a net lifting capacity of 700 pounds in addition to weight of car and appurtenances specified herein. Elevator car shall travel at a minimum UP speed of 45 feet per minute under full contract load. 6. Power Supply for the Elevator apparatus will be 440 Volts 3 Phase 60 j Cycle, Alternating Current, The lighting supply will be 110 Volts, 60 Cycle, • Alternating Current, 7. Car Platform and Sling. Outside dimension of car platform shall be 3'-8" wide by 3'-4" front to back. Platform shall have a fabricated frame of formed and structural steel shapes, gusseted and rigidly welded. Flooring shall be wood top floor laid over wood subfloor. Rubber tile, or other suit- able finished floor covering, of color and design as selected shall be installed on top of car floor. The under side of the platform shall be protected with a metal fire shield of not less than 26 gauge. Sling shall consist of heavy steel channel stiles properly affixed to a steel crosshead and bolster, with adequate bracing members, to remove all strain from the I' car enclosure. I I, 20-1 i 8. Car Guides and Guide Shoes. Guides for the elevator car shall be planed steel elevator guide rails, properly fastened to the building structure with steel brackets. The car stile shall be fitted at top and bottom with guide shoes of the self -aligning, swivel type, with metal body and removable non-metallic liners to insure smooth and quiet opera- tion of the elevator car. 9. Car Enclosure (Elevator Cab). An elevator cab of ornamental design, with appurtenances and appointments as selected and approved shall be furnished and installed. An allowance of $1,000.00 net for the cab com- plete with gates, light fixture and accessories, but not including the car operating device, signal fixtures, floor covering or the erection of • the cab in the field, shall be included. 10. Car Gates. A horizontal folding gate of finish as selected and ap- proved shall -be installed at two entrances of the elevator cab. Gates shall be electrically interlocked to prevent operation of the elevator unless gates are in the fully closed position. The gates shall be manually opened and closed. 11. Hoistway Entrances --(Doors). Hoistway entrances of the hollow metal, horizontal sliding single swing type shall be furnished and installed com- plete at each of the 3 hoistway openings, to provide clear door opening of 2 ft. 6 inches wide by P-0" high. Entrances shall consist of doors, frames, sills, facia plates, struts, and all necessary hardware. Finish to be of solid color baked enamel as selected. The entire front wall of the hoist - way is to be left open until entrances are installed. After elevator guide rails are set and lined, the entrance frames shall be installed in perfect alignment with the guide rails. Finished walls will then be completed. 12. Operation --(Single Automatic Pushbutton). The elevator shall be con- trolled automatically by means of pushbuttons in the car marked to correspond with the respective landings served, and by single "Call" buttons at each hoistway opening. The momentary pressure of any button shall operate the car, if all car and hoistway doors are closed. The car shall travel to its destination in the direction chosen without interference. After the car has i been placed in motion, all other pushbuttons shall become inoperative until ithe car has reached its designated landing. A time delay, non-interference feature shall be incorporated in the control circuit to allow ample time for opening car and hoistway doors before the car can be dispatched to another landing. An emergency stop switch shall be provided in the car pushbutton station which, when in the off position, will render the elevator inoperative, and which will enable attendant or passenger to stop the car at any point during its travel. An alarm bell button shall be provided in the car sta- tion and connected to a bell, located as designated, for emergency use. Each landing station shall contain "In -Use" signal lights to indicate that the car is in motion and that it cannot be called until it has completed the regis- tered call at which time the in -use signal light will be extinguished, and the car placed in readiness for answering the next call registered. 20-2 i a. Uniform Two -Way Leveling. An automatic two-way leveling device shall be incorporated so that the elevator car shall approach landing stops at reduced speed from either direction of travel either up or down and shall automatically level landings with an accuracy of 1/4" plus or minus under varying loads. Landing level shall be maintained as long as the car is within the leveling zone. One-way leveling, augmented with an anti -creep device will not be acceptable. b, Alarm Bell shall be installed in the location as designated. It shall be connected to the button marked "bell" in the car, and shall be connected to operate from the car lighting circuit. • 13. Power Unit (Machine). The power unit (oil pumping and control mechanism) shall be compactly and neatly designed, with all of the com- ponents listed below combined in a self-contained unit: Structural steel oil tight outer base with tank supports; oil tight drip pan: floating inner base for mounting motor -pump assembly; overhead oil reservoir with tight fitting tank cover with oil fill strainer with air filter and oil level gauge assembly and a self-cleaning strainer in the suction line; an electric controller; an oil -hydraulic pump; an electric motor; an oil control unit. a. Pump and Drive pump shall be especially designed for oil -hydraulic elevator service, of the heavy duty helical gear type, with only two moving parts, with large pressure lubricated bronze bearings. Pump shall have a high mechanical efficiency under full rated load, and shall be direct con- nected to the motor through a flexible coupling, turning at a maximum speed of 1750 RPM. b. Motor shall be especially designed for oil -hydraulic elevator service, shall be of standard manufacture, and of duty rating to comply with herein specified speeds and loads. c. Oil Control Unit of manufacturers own design and manufacture shall consist of the following components, all built into a single assembly. A high pressure relief valve, a safety check valve, an automatic unloading up -start valve, an up -stop valve, a lowering valve, a leveling valve, a Smanual lowering valve, and a tank shut-off valve. All adjustments shall be accessible and shall be made without removing the assembly from the oil line d. Relief Valve (hydraulic overload protection) shall be externally adjustable, and shall be capable of by-passing the total oil flow without increasing back pressure more than 10% above that required to barely open the valve. e. Safety Check Valve shall be designed to close quietly without per- mitting any perceptible reverse flow. It shall be designed to support the elevator on a positive locked column of oil when car is at rest. 20-3 f. Up -Start Valve shall be externally adjustable, and shall be de- signed to by-pass oil flow during initial start of the motor -pump assembly. The valve shall close slowly, gradually diverting oil to the jack unit, insuring smooth up starts, and to relieve load on the motor during starting. g.. Up -Stop Valve shall be externally adjustable, and shall be designed to by-pass the oil flow to insure smooth up stops. h. Lowering Valve and Leveling Valve shall be externally adjustable for drop away speed, lowering speed, leveling speed and stopping speed to insure smooth down starts and stops. • i. Manual Lowering Valve shall be designed for manual lowering of the elevator car in event of power failure and for use in servicing and adjusting the elevator mechanism. i. Tank Shut -Off Valve shall be designed for isolating oil in the power unit tank to insure ease of servicing and adjusting the elevator mechanism without removing the oil from the tank. k. Self -Cleaning Strainers shall be provided to prevent foreign ma- terials loding in control system. 1. Electric Controller shall be of the full magnetic type, with silver to silver contacts on all relays and contactors. Thermal overload relays shall be provided to protect the motor against overloading. All components required for proper performance of the elevator as specified under 'Operation" section herein, shall be neatly mounted and wired and completely enclosed in a cabinet with a mechanically latched door. Control cabinet shall be de- signed for mounting on power unit, on wall or floor stand. The electric control apparatus shall be completely isolated from the oil reservoir. 14. Sound Reduction. a. Sound Insulating Panels manufactured of reinforced 16 gauge steel panels with a 1" thick 1-1/2# core of fibreglass affixed to interior shall be mounted on all four open sides of the power unit frame to isolate air • borne noise from motor -pump assembly. b. Sound Isolating Couplings, a minimum of two, shall be installed in the oil line in the machine room between pump and jack. Each coupling shall consist of two (2) machined flanges separated by 2 neoprene seals to absorb vibration and to positively prevent metal to metal contact in the oil line. Coupling shall be designed and manufactured in such manner that they will be absolutely blowout proof. L. Oil -Hydraulic Silencer (Muffler device) shall be installed in oil line near power unit. It shall contain pulsation absorbing material inserted l in a blowout proof housing arranged for inspecting interior parts without removing unit from oil line. Rubber hose without blowout proof features will not be acceptable. d. Vibration Pads shall be mounted under the power unit assembly to isolate the unit from the building structure. 20-4 �I 15. Buffers. Suitable buffers shall be provided and installed in the elevator hoistway pit. 16. Wiring, Piping and Oil. All necessary wiring shall be furnished and installed in the hoistway in accordance with the National Electrical Code, to connect the operating buttons and switches to the control board in the power unit. All wiring shall be done in rigid conduit or electric metallic tubing except to moving apparatus which shall be connected by short lengths of flexible conduit. All necessary pipe and fittings to connect the power unit to the jack unit, and oil of the proper grade shall be furnished. All underground conduit and piping shall be ade- quately protected against corrosion • 17. Main Line Strainer. A main line strainer of the self-cleaning type, equipped with a 40 mesh element shall be furnished and installed in the oil line. The unit shall be designed for 400 P.S.I. working pressure and shall be compact in design. 18. Automatic Guide Lubricators. Lubricators shall be provided and mounted on top of upper guide shoes. Wool felt wiper shall apply an even, uniform flow of oil which shall thoroughly lubricate faces of guide rail from a leakproof oil reservoir. 19. Permits and Sales Taxes. All permits, inspection fees, licenses, and sales tax necessary for the execution of the work shall be secured and paid for by the Elevator Contractor. 20. Painting. All exposed metal work furnished under these specifica- tions, except as otherwise specified, shall be painted properly after installation, by the Elevator Contractor. 21. Guarantee. Elevator Contractor shall guarantee that materials and workmanship of apparatus installed by him, under these specifications, shall be first class in every respect; and that he will make good any defects, not due to ordinary wear and tear or improper use, which may develop within one year from date of completion of the installation. Inaddition to the other requirements, inspections, tests and remedies herein provided, upon completion of the elevator installation and before final approval and final payment, the Elevator Contractor shall make, in presence of Architect -Engineer or his designated representative, a running speed test with full maximum load on the elevator car to determine whether the elevator equipment, as installed, meets the speed, capacity and all other requirements of the specifications. In the event the equipment does not meet all requirements of specifications, Elevator Contractor shall promptly remove from the premises all work condemned by the Architect - Engineer as failing to conform to the contract, and shall promptly replace and re -execute his own work in accordance with the contract, without ex- pense to the Owner, and shall bear all expense of making good all work of other contractors destroyed or damaged by such removal or replacement. 20-5 0 If Elevator Contractor does not remedy such condemned work within a reasonable time, fixed by written notice from the Architect -Engineer, the Owner may correct such condemned work at expense of the Elevator Contractor and withhold such cost from final payment under the contract price. In the event the remainder due under the contract price is in- sufficient to cover such cost, Elevator Contractor shall, immediately upon request, reimburse the Owner in full. 22. Maintenance. Elevator Contractor shall furnish maintenance and call-back service of the equipment provided by him for a period of 3 months after completion of his work. This service shall include regular examinations of the installation by competent and trained employees of this Contractor; and shall include all necessary adjustments, greasing, oiling, cleaning, supplies and parts to keep the equipment in good opera- tion; except such parts made necessary by misuse, accidents or negligence not caused by this Contractor. 20-6 SECTION 21 - PLUMBING 1. Scope. The work covered by this section consists of furnishing all plant, labor, appliances, and materials, and performing all opera- tions in connection with plumbing, including connections to sanitary sewer, gas lines and water mains, and storm drains and installation of all equipment, piping, fittings, and accessories, complete, in accordance with these specifications, the General Conditions, the Special Conditions, the Labor Standards and the applicable drawings. 2. General. The drawings indicate the extent and general arrangement of the plumbing system. Because of the small scale of the drawings, all offsets, fittings, and accessories required may not be indicated. The Contractor shall carefully investigate the structural and finish condi- tions affecting his work, arrange such work accordingly, and furnish such fittings and accessories required to meet such conditions. a. Materials and Equipment. Materials and equipment shall be new, essentially the standard catalog products of reputable manufacturers, and installed in a thorough, neat, and workmanlike manner in accordance with the manufacturer's recommendations and as hereinafter specified. Where two or more units of the same class of equipment are required, these units shall be products of a single manufacturer; however, the component parts of the system need not be the products of the same manufacturer. b. Material and Equipment Schedule. Before installation of any ma- terials or equipment, a complete schedule of materials and equipment proposed for installation shall be submitted for approval. The schedule shall include catalogs, cuts, diagrams, drawings, engineering data, and such other descriptive data as might be required to determine compliance with the specifications. c. Permits and Fees. Contractor shall obtain and pay for all permits, and shall make arrangements and pay all fees for connection to sewer and water lines and for City inspection, at no additional cost to the Owner. d. Codes and Standards. Materials, equipment, and installation methods shall be in accordance with the applicable requirements of the latest edition of the codes and nationally accepted standards and test methods referred to herein. All work shall conform to local codes and regulations, and others as hereinafter specified. Installation of gas piping for pressure in excess of 14 -inches water column shall be in accordance with applicable requirements of Code for Pressure Piping, American Standard ASA B31.1, Sections 2 and 8. e. Cross Connections and Interconnections. No plumbing fixture, device, or piping shall be installed which will provide a cross connection or inter- connection which will permit or make possible the backflow of sewage, polluted water, or waste into the water supply system. 21-1 f. Excavation and Backfill. The Contractor shall do all trenching and backfilling required in connection with this work. Excavation and backfilling shall be accomplished in accordance with the requirements of the section entitled "Excavation, Filling and Backfilling". Any settle- ment and damage done to the finished floors, pavement, walks, etc., caused by insufficient tamping shall be made good by the Contractor as part of the work under this section. R. Cutting and Repairing. Openings and sleeve locations shall be laid out as the work progresses. Where opening or sleeve location or size proves to be incorrect or has been omitted, cutting and repairing shall be the responsibility of the Contractor for this section. Repairing • shall be done by skilled mechanics of the trade involved, at the expense of the Contractor for this section. Removal and replacement of pavement to permit connections to water and sewer mains shall be the reponsibility of the Contractor for this section. h. Protection of Fixtures, Materials and Equipment. Pipe openings shall be closed with caps or plugs during installation. Fixtures and equipment shall be tightly covered and protected against dirt, water and damage. 3. Concrete Work indicated to be performed as a part of the work under this section shall conform to the applicable requirements of section entitled, "Concrete Work". 4. Electrical. Work. a. General. All power and control wiring not shown on electrical drawings, and all manual or automatic control or signal devices required for the operation of the equipment herein specified, shall be furnished under this section and shall be installed and connected in accordance with the applicable requirements of section entitled, "Electrical Work". Wiring diagrams indicating all required connections shall be furnished for approval prior to installing equipment. Motors shall be furnished under this section with the equipment they serve. Disconnect switches specified in this section shall be furnished under this section. Motor starters shall be provided under this section. Contractor for this section shall furnish Electrical Contractor with accurate information about motors and electrical equipment to be provided under this section. Where equipment actually fur- nished requires a different size or number of conductors, conduits, or other ` electrical equipment than shown on the electrical drawings, any additional costs involved shall be borne by the Contractor for this section at no additional cost to the Owner. b. Motors. Motors shall conform to NEMA Standards, class required for the service intended. Motors shall be of sufficient size for the duty to be performed and shall not exceed their full rated load current when operating at rated voltage and when the driven equipment is operating at specified capacity. Unless otherwise specified, motors shall have open frames, Class A insulation, and continuous duty classification based on 40 degrees C ambient temperature. 21-2 5. Sewage Ejector. Sewage ejector shall be duplex, screenless type, capable of handling at least 2 -1/2 -inch solids,. Shaft shall be high carbon steel enclosed in suspension pipe. Pump, shaft, impeller and coupling shall be carried by grease lubricated ball type thrust bearings mounted in combination bearing housing and motor support. Pump shall be connected to motor by flexible coupling. Basin shall be cast iron, at least 60 -inch diameter by 65 -inch depth, with steel or cast iron cover plate and separate suspension plates. Cover plate shall be arranged for duplex installation. Cover plate shall have openings for suspension, discharge, grease pipes, and vent, and a manhole approximately 11 by 15 -inches with bolted cover, Provide mechanical alternator, mounted on suitable stand, complete with plastic float, brass float rod and guide • pipe. Alternator shall automatically start, stop, and alternate each of the two pumps, and shall start the second pump at any time the pump in operation is unable to carry the load. Provide high water alarm switch, with transformer and 2 -1/2 -inch bell, located on or adjacent to unit. Motors shall be grease lubricated, vertical ball bearing type with drip proof cover, maximum speed 1,800 rpm. Each pump shall be provided with pedestal mounted disconnect switch and magnetic starter with thermal overload protection in each phase. Unit shall be Weil Type CSA or approved equal. Motor nameplate rating shall be not less than the maximum brake horsepower required by pump at any operating head from zero to shut-off. To protect against corrosion, cast iron basin shall be coated on the inside and outside with two coats of coal tar epoxy, Pitt Chem Tarset, manufactured by Pittsburgh Chemical Co., or approved equal. Coating shall be applied in a factory or shop properly equipped for this purpose. Total coating thickness shall be 16 mils, minimum. Metal surface shall be sand or grit blasted before application. Completed installation of sewage ejector shall be in- spected by a representative of the manufacturer and a certificate furnished, stating that equipment has been properly installed and is operating satisfactorily. 6. Sump Pump. Sump pump shall be duplex, vertical, centrifugal, wet pit type. Pump shall be bronze fitted. Shaft shall be high carbon steel enclosed in suspension pipe. Pump, shaft, impeller and coupling shall be carried by grease lubricated ball type thrust bearings mounted in combina- tion bearing housing and motor support. Pump shall be connected to motor by flexible coupling. Basin shall be of cast iron, 42 -inch diameter by 65 -inch depth, with steel or cast iron cover plate and separate suspension plates. Cover plate shall have openings for suspension and vent, and a manhole approximately 11 by 15 -inches with bolted cover. Provide mechanical alternator, motor starters and disconnect switches factory wired and mounted on a suitable stand, complete with plastic float, brass rod, and guide pipe. Alternator shall automatically start, stop, and alternate each of the two pumps, and shall start the second pump at any time the pump in operation is unable to carry the load. Motors shall be grease lubricated, vertical ball bearing type with drip proof cover, maximum speed 1,200 rpm. Motors shall be provided with thermal overload protection, either internal, or with starters. Unit shall be Weil BRC 2 or approved equal. Motor nameplate rating shall be not less than the maximum brake horsepower required by pump at any operating head from zero to shut-off. Basin shall have protective coating inside and outside as specified for sewage ejector basin. a 21-3 II i 7. Hot Water Recirculating Pump. Pump shall be centrifugal, volute type, with all wetted parts -of noncorrodible material, mechanical shaft seals, and suitable means of lubrication at required points. Pump shall be direct connected to motor and shall operate at not over 1,800 rpm. Unit shall be supported by the piping in which it is installed with such additional bracing as may be required to provide a satisfactory installa- tion. Motor shall operate on the indicated power, shall conform to standards of NEMA for the service intended, and shall be provided with internal thermal overload protection. The entire unit shall operate smoothly and quietly, without vibration or the transmission of sound. Control pump by adjustable aquastat to'start pump when temperature in hot water recirculating line drops below approximately 110 degrees F. • Pump shall. be B & G 2", all bronze, or approved equal. 8. Incinerator shall be a steel enclosed model having a capacity of 600 pounds of Type I waste per hour. Unit shall be similar and approved equal to Model 6R, Class I.II R Incinerator manufactured by American Incinerator, Inc., Detroit, Michigan. Incinerator shall be installed complete with reinforced concrete base smoke pipe connection to stack, gas burner, damper, cleanout door, and other standard accessories. Smoke pipe connection to stack shall be either of the same material as the precast refractory stack or welded 12 -gage steel casing with a 2 -1/2 -inch firebrick lining, and shall include barometric damper and induced draft fan required by the incinerator manufacturer. Gas burner shall be complete with safety shut-off equipment electric ignition and 0 to 6 hour timer. Provide closed punching to permit future installation of secondary burner. 9. Precast Refractory Stack. Stack for incinerator shall be 27 -inch I.D. Van Packer Model HT or approved equal, Installation shall be com- plete with guy bands, steel angle bracing, corrosion resistant metal top section cap, flashing and counterflashing, stainless steel spark arrester, and base anchor lugs. Reinforced concrete base shall be installed as a part of the work under this section, constructed in accordance with ap- plicable requirements of "Concrete Work" section, 10. Water Heater, Gas Fired. Water heater shall be AGA approved, with heating and storage capacity not less than that indicated. Heater shall have glass lined tank, insulated metal jacket finished with baked enamel or equally suitable finish, thermostatically controlled gas valve, safety -gas valve to shut -off gas to both pilot and main burner on pilot flame failure, and backdraft diverter. Heater shall be Day and Night, State or approved equal. a. Gas Supply Connection. Provide shut-off valve in gas supply line, separate from any valve which is an integral part of thermostatic gas control valve. Provide dirt leg. b. Pressure -Temperature Relief. Heater shall be equipped with pressure and thermostatic temperature relief devices. Temperature relief device shall be a temperature relief valve or an energy shut-off valve. Pressure relief valve may be in combination with thermostatic temperature relief valve. Valve rating shall equal or exceed burner input rating. Run relief valve outlet piping full size or larger to nearest floor drain. 21-4 C. Gas Vent to stack shall be 18 -gage black steel with welded joints. 11. Pressure Gages. Fire protection system shall be provided with pressure gage and gage valve at top of each standpipe. Gage and valve shall be as specified in section entitled "Air Conditioning". Gage shall be located in fire hose cabinet. 12. Piping. a. Underground Sanitary Sewer and Roof Drain Inside Building. Description Commercial Standard • Cast iron soil pipe and fittings, extra heavy weight, coated inside and outside. CS 188-59 Acid resisting pipe and fittings - high silicon cast iron soil pipe (Duriron or equal) b. Aboveground Soil, Waste, and Vent Inside Building. Description Commercial Standard, Cast iron soil pipe and fittings, extra heavy weight, coated inside and outside. Service weight cast iron soil pipe and fittings may be used for dry vents above the highest fixture. Lead pipe (in accordance with Salina Plumbing Code) Acid resisting pipe and fittings - high silicon cast iron soil pipe (Duriron or equal) OWI Galvanized steel pipe, or standard weight A-120 Galvanized wrought iron pipe standard weight A 72 Cast iron screwed drainage fittings Galvanized malleable iron threaded fittings, 150 lb. (May be used for dry xents only) A-197 CS 188-59 ASA B16.12 B16.3 c. Aboveground Roof Drain Piping, Fire Protection Piping Inside Building, and Sump Pump Discharge Piping. Item Description ASTM Pipe Galvanized steel, standard weight A-120 Joints Threaded Fittings Roof drain fittings, 150 lb. galvanized malleable iron, threaded. A-197 Fire Protection Fittings - 300 lb. galvanized malleable iron, threaded. 21-5 ASA B16.3 B16.19 d. Underground Storm Sewer Outside Building. Description Cast iron soil pipe and fittings, extra heavy weight, coated inside and outside. Commercial Standard e. Cold Water, Hot Water, Hot Water Recirculating. Item Description CS 188-59 ASTM ASA Pipe • Aboveground Copper water tube, type L, hard drawn B 88 Joints Aboveground Solder type, Use threaded adapters at equipment, devices, threaded valves, and where necessary to permit disassembly. Solder 50-50 tin -lead, alloy grade 50A B 32 Fittings Wrought copper or wrought bronze solder joint 125 lb. brass or bronze, threaded Nipples Red brass, threaded B 43 Unions 200 lb. bronze, threaded, solder joint, or combination, ground joint. B16.22 B16.15 f. Water Service, Sewage Ejector Discharge Piping and Underground Fire Protection Line. Item Description AWWA ASA Pipe Cast iron, designed for 18/40 physicals, A21.6 suitable for 150 -pound working pressure A21.8 under trench condition B, with 5 feet of cover, furnished with coal tar exterior and interior coating. Joints Mechanical joints or flanged joints at option of Contractor. Flanged joints aboveground. Fittings Mechanical joint pipe C111 Flanged pipe B16.1 Unions 125 lb. cast iron flanges Flange Bolts Mild steel, square bolt heads, hexagonal cold pressed nuts. Diameter of bolts shall conform to ASA specifications for each size of flange and the length shall be such that, after installation, the projection beyond the face of the nut will be between 3/8 -inch and 1/8 -inch. 21-6 Item Description AWWA ASA Gaskets Rubber or approved asbestos composition, cut to fit standard flange drillings. Inside and outside diameters shall be identical with those of the flange. g. Gas. Item Description AWWA ASA Pipe • All sizes Black steel, Schedule 40 A-120 Joints To 1 -inch Threaded 1-1/4 to 4 Threaded or welded (welded underground) Fittings To 4 -inch. 150 lb. black malleable iron, threaded A-197 B16.3 1-1/4 up Black steel, butt welding type A-234 B16.9 Flanges 150 lb. steel, threaded, slip-on or weldneck A-181 B16.5 Use flat faced flanges for connections to 125 lb. cast iron flanges or flanged fittings to 4 -inch 125 lb. cast iron, threaded A-126 B16.1 Unions to 2 -1/2 -inch 150 lb, malleable iron, black, threaded, bronze to iron seat, ground joint 3 up Use flanges 13. Pipe Installation. a. General. Pipe shall be cut accurately to measurements established at the building by the Contractor and shall be worked into place without springing or forcing. Care shall be taken not to weaken structural portions of the building. Piping aboveground shall be run parallel with lines of the building unless otherwise shown. Vent pipes shall be flashed watertight at the roof with 16 -ounce copper or 4 -pound sheet lead. Flashings shall extend not less than eight inches each direction from vent pipe. b. Soil, Waste, and Vent Piping. Horizontal piping shall be given a grade of 1/4 -inch per foot where possible, but in no case less than 1/8 -inch per foot. Where vent from any fixture or group of fixtures is connected to a vent line serving other fixtures, the connection shall be at least three feet above the floor to prevent the use of any vent line as a waste. Vent connection shall be at least one foot above the flood level rim of the highest 21-7 fixture served. Changes in pipe size shall be made with reducing fittings. Changes in direction shall be made by use of wyes or bends. Short bends may be used where change in direction of flow is from horizontal to vertical, and on discharge from water closets. Where necessary to use short radius fittings in any other location, approval shall be obtained before installa- tion. Slip joints will be permitted only on inlet side of traps. Minimum size of vents through roof shall be 3 -inch. Increase, if necessary, shall be one foot below roof line. Vent pipes shall extend six inches above roof. c. Water Piping. Water piping shall be run concealed where practicable. A shut-off valve shall be installed on the service line inside the building. Allowance shall be made for expansion and contraction. • d. Risers. The locations of risers shown on the drawings are approxi- mate. The exact locations of the risers shall be adjusted to conform to building clearances. e. Joints. (1) Cast Iron Soil Pipe. Joints between cast iron pipes and threaded pipe or calking ferrules shall be firmly packed with joint packing and calked with lead at least one -inch deep made in one continuous pour. Threaded pipe shall have a ring or half coupling screwed on to form a spigot end. Joints in hub and spigot cast iron pipe shall be flexible compression factory -fabricated joints or calked lead joints. (2) Threaded Pipe. Pipe ends shall be reamed, burrs and chips shall be removed. Joint compound shall be applied to male threads only. (3) Lead Pipe. Joints in lead pipe and between lead pipe and brass pipe or ferrules shall be full wiped joints. Joint shall have an exposed surface on each side of the joint not less than 3/4 -inch and at least as thick as the material being jointed. (4) Copper Tubing shall be cut square and all burrs removed. Surfaces to be soldered shall be cleaned bright. Soldered joints shall be made with a noncorrosive paste flux and solid string or wire solder. Self-cleaning fluxes, paste type solder, and cored solder will not be permitted. f. Installation of Cast Iron Pipe (Water). (1) Handling. Pipe and accessories shall be handled in such a manner as to insure installation in sound undamaged condition. Particular care shall be taken not to injure the pipe coating. No other pipe or ma- terial of any kind shall be placed inside of any pipe of fitting. (2) Cutting shall be done in neat and workmanlike manner by a method which will not damage the pipe. Wheel cutters shall be used wherever practicable. Unless otherwise authorized, all cutting shall be done by means of approved mechanical cutters. 21-8 (3) Placing and Laying. Before installation, the pipe shall be inspected for defects and rung with a light hammer to detect cracks. Any defective, damaged or unsound pipe shall be rejected. After placing a length of bell and spigot pipe, the joint packing shall be held around the bottom of the spigot, the spigot centered in the bell, the pipe pushed into position and brought into specified alignment. (4) Flanged Joints. Pressure shall be developed by uniformly tightening diametrically opposite bolts, (5) Mechanical Joints shall be installed in accordance with the requirements of 'Notes on Method of Installation: accompanying ASA Standard • A21.11. After the socket and spigot have been cleaned, the socket, spigot and gasket shall be washed with soapy water and the joint assembled while these surfaces are wet. With the metal gland and gasket placed in proper position on the spigot end of the pipe, the pipe shall be brought into ap- proximate alignment and the spigot end inserted to the full depth of the socket. Gasket and gland shall be slipped into place and bolts inserted and tightened. A centering gage shall be used to center the gland while the bolts are being tightened. Unequal stresses in the gland shall be avoided by tightening diametrically opposite bolts alternately around the circle. The centering wedge shall not be removed until sufficient pressure has been developed to hold the gland securely in place. (6) Connection to Main shall be in accordance with City requirements. (7) Anchoring Fittings. All plugs, all tees, and all bends deflecting the alignment of the pipelines more than 22-1/2 degrees shall be anchored or backed up with concrete to prevent the pressure from dis- placing the fitting. Anchors shall consist of a suitable band or bands clamped around the pipe and connected behind the fitting with two or more steel tension members, each having sufficient cross sectional area so that the stress will not exceed 20,000 psi when computed on the basis of 100 psi pipeline pressure. Concrete bearing pieces shall be poured in place between the fitting and solid earth bearing, placed in such manner that the pipe and fitting will be accessible for repair. The area and depth • of the bearing piece shall be as directed. g. Underground Sanitary Sewer Lines Outside Building. (1) General. Vitrified clay sanitary sewer lines, conforming to these specifications and of the respective size shown on the drawings for the particular location, shall be constructed to proper line and grade. Sewer lines shall result in an unobstructed conduit having a smooth and uniform invert. In accordance with requirements of the State Department of Health and regardless of whether or not so shown on the drawings, Class 150 cast iron pipe, extending not less than 10 feet each way from the point of intersection, shall be installed in sanitary sewer lines which cross over domestic water mains or within a clear vertical distance of two feet below said water lines. Changes in direction shall be made with 1/8 bends. Sewer outside building shall be at least 36 - inches below finish grade, unless otherwise indicated. 21-9 (2) Trenching and Backfilling. See section entitled "Excavation and Filling". Bottom of trench shall be manually graded and shaped to pro- vide uniform support for lower quadrant of pipe throughout each entire length, with recesses excavated to receive bells. Final grading and shaping shall be done only when the trench bottom is dry and pipe laying is ready to proceed. Material obtained from final preparation of trench bottom may be deposited along the sides of pipe already placed provided pipe alignment is not disturbed and there is no interference with construction of joints. (3) Vitrified Clay Pipe and Fittings. Standard strength salt glazed clay sewer pipe, conforming to ASTM Standard C 13-65T. Acid soluble matter shall not exceed 0.25 per cent. Material will be subject to physical • inspection and culling ac the job site for the purpose of rejecting defective and damaged pipe. (4) Jointing Materials. Joints in vitrified clay lines and fittings shall be furnished with factory fabricated plastic jointing connections conforming to requirements of ASTM Standard C 425-64T, Type I. (5) Installation. Pipe shall not be laid when trench or weather conditions are unsuitable for such work; water shall be kept out of the trench until joints have been completed. When work is not in progress all pipe or fittings shall be closed securely to prevent entrance of foreign material. (a) Laying Pipe, Pipe laying shall proceed up grade, with spigots pointing in direction of flow. Trench bottom shall be shaped to receive and support lower quadrant of pipe barrel, with recesses at bells, and entire run of pipe straight and true to grade. Pipe shall be inspected for defects prior to being placed, and interior of bell and exterior of spigot cleaned carefully. (b) Joints. Jointing connections shall be made in strict accordance with the pipe manufacturer's recommendation. Defects and ex- cessive leakage shall be repaired immediately. Any pipe distrubed after completion of joints shall be taken up and relaid properly. (6) Connections to Main shall be in accordance with City requirements. (7) Connections to Cast Iron Pipe. Cast iron spigot shall be inserted into vitrified clay bell as far as possible and the joint completed by packing with jute and completing the joint with cold applied mastic. Clay pipe spigot shall be inserted into cast iron bell as far as possible, joint packing material installed and calked, and a formed block of concrete placed around the connection. h. Underground Storm Sewer. Trenching, installation, and backfilling shall be in accordance with applicable requirements of the preceding sub- paragraph entitled "Underground Sanitary Sewer Lines Outside Building", except that pipe shall be cast iron soil pipe with flexible compression factory -fabricated joints, or calked lead joints. 21-10 i i. Gas Piping. (1) Gas piping shall be run exposed. (2) Piping shall be run to all gas fired appliancds and equip- ment with a shut-off valve, dirt leg, and union at each. (3) Underground piping outside building shall be installed at least 18 -inches below finish grade except where drawings indicate a greater depth. (4) Underground piping shall be protected from corrosion by • coating or wrapping and by installation of sacrificial anodes. Pipe surface shall be thoroughly cleaned of dirt and oil, and shall be dry before coating or wrapping. Wrapping shall be plasticized polyvinyl chloride tape, 10 mil minimum thickness, Scotchrap No. 40 or No. 50 or equal, or Tapecoat 20 coal tar wrap, allowing a minimum of 3/8 -inch overlap. Coating shall be primer and coal tar enamel, 1/8 -inch coating thickness. At the option of the Contractor, plastic coated pipe may be used, Jones and Laughlin "Jal-Bond" polyvinyl chloride coated pipe, or Republic "X -Tru -Coat" polyethylene coated pipe, with joints and fittings wrapped with plastic tape, (5) Connections for service regulator and meter shall meet gas utility company requirements as to arrangement, size, and exact location. 14. Magnesium Anodes shall be 17 -pound packaged magnesium anodes. Connection of lead wire to pipe shall be by thermite welding. Connection and adjacent bare pipe shall be coated or wrapped or both to provide protection equivalent to the pipe coating. 15. Gas Line Isolation. Underground gas piping shall be electrically iso- lated from building piping by use of insulating fittings or flange insulation. Provide electrical isolation between underground gas piping and gas utility company piping unless otherwise permitted by gas utility company. 16. Water Meter Setting. Meter box and meter setting shall be as indicated • on the drawings. 17. Pipe Supports. a, Horizontal suspended piping shall be supported with split ring or band hanger with turnbuckle adjustment, or with clevis hanger. Where space does not permit a turnbuckle, hanger with adjustable swivel nut may be used. Wire or perforated strap hangers will not be acceptable. Use copper plated hangers for copper tubing. b. Inserts shall be of a type to receive a machine bolt head or nut after installation, shall permit adjustment in one horizontal direction, and shall be installed before the concrete is poured. 21-11 c. Horizontal gas pipe, ferrous waste, vent, and water pipe shall be supported on 10 -foot centers. d. Horizontal cast iron soil pipe shall be supported at each joint. e. Horizontal copper tubing 1 -1/2 -inch size and smaller shall be supported on approximately six foot centers. Tubing 2 -inch size and larger shall be supported on 10 -foot centers. f. Vertical piping shall be supported by wrought iron clamps or collars. Risers shall be supported at the top and bottom and at inter- mediate points not exceeding 20 feet. Copper tubing risers shall be . supported at every story height. Cast iron soil pipe shall be supported at every story height and at its base. R. Piping supported from floor shall be supported on "Unistrut", or equal, or by stands fabricated from pipe or structural steel. h_. At concentrated loads, supports and spacing shall be appropriate for the load. ie Supports and hangers acceptable to the Architect -Engineer as equivalent to those indicated may be used. 18. Valves for water shall be gate valves, for 125 pounds steam working pressure, unless otherwise specified or shown on the drawings. a. Gate Valves. (1) Domestic Water. Bronze body, wedge disk, rising stem, threaded or solder joint ends. (2) Fire Protection. Bronze body, bronze fitted, wedge disk threaded, 150 pounds steam working pressure. b. Globe Valves. Bronze body, threaded ends, disk of composition suited for the service. • c. Check Valves. Horizontal swing check type with composition, leather, or brass disks; 2 -1/2 -inch or smaller -bronze body, threaded ends; 3 -inch or larger -iron body, bronze fitted, flanged ends. Check valves for fire pro- tection shall be Underwriters' Laboratories approved, 175 psi working pressure. d, Gas Valves. Valves shall be cast brass plug cocks for sizes 1 -1/2 - inch and smaller, and lubricated plug cocks of cast iron, steel, or brass for sizes two -inches and larger. Valves shall be suitable for 125 pounds working pressure. Valves shall show working pressure and manufacturer's name or symbol. 19. Special Valves. a. Gas Outlet for lab table, Kewanee No. 286-1 single outlet ground key type valve hose cock 3/8 -inch IPS inlet, index "GAS". I 21-12 �I j �` b. Hose Bibs shall be compression type, brass body, with flats for wrench grip, 1/2 -inch size inlet with internal or external pipe threads, 3/4 -inch hose thread outlet. c. Lawn Hydrants shall be freezeless type, similar and approved equal to Zurn Z-1490, with 3/4 -inch hose thread outlet. Depth of bury shall be four feet. Polished bronze finish. 20. Valve Box for valve on branche to stand pipe shall be Mueller No. H-10357, with Base No. 4 or approved equal. Removable cover shall be marked "Water". All surfaces shall be painted with good quality asphalt paint or coal tar varnish. • a. Indicator Post for valve on branch to stand pipe shall be adjust- able height, cast iron construction, Underwriters Laboratories approved with locking handle and visible indication of valve position. 21. Pipe Sleeves. Sleeves of No. 20 U. S. gage galvanized steel or other approved material shall be installed in partitions with approximately 1/4 -inch space between sleeve and pipe covering, if any, and shall be cut flush with each surface. Sleeves of cast iron, wrought iron or steel pipe shall be installed in floors above grade with same clearance as above, and shall extend one -inch above finished floor. Sleeves through exterior walls above or below grade shall be of cast iron, wrought iron or steel pipe with approximately 1/2 -inch clearance, calked with lead wool, and sealed with asphalt or an approved plastic compound to make a watertight joint. Sleeves through interior walls and floors above grade shall have space between sleeve and pipe or pipe covering filled with glass fiber insulation and ends sealed with calking compound to prevent transmission of noise between rooms and between floors. 22. Shock Absorbers. Provide shock absorbers on both hot and cold supplies at each group of fixtures, at each electric water cooler, and elsewhere as indicated. Shock absorbers shall be Josam shock absorbers, Wade "Shokstop", Zurn "Shoktrol", or approved equal. 23. Roof Drains. Zurn Z-100EC or equal, galvanized iron body and extension, • inside calk. 24. Floor Drains shall be high grade, even grained cast iron, free from blowholes, cracks and other defects or repairs. The size of the drains shall be determined by the branch sizes indicated on the drawings. Drains shall be as follows, or approved equal. a. FD -1. Josam 300 Series, 6 -inch polished nickel bronze top. b. FD -2. Josam 5420, galvanized drip sump, grate, and sediment bucket. c. FD -3. Josam 110, galvanized. 21-13 d. FD -4. Josam 300 E2, polished nickel bronze funnel. e. FD -5. Josam 300 Series, with type No. 37-G2 solid hinged top with vandal -proof locking device and integral strainer, Polished nickel bronze top. 25. Cleanouts shall be same size as pipe, except plugs larger than 4 -inch size will not be required. Cleanouts in basement floor shall be similar to Zurn Z-1329-11, with polished nickel bronze top. Covers for cleanouts in walls shall be similar to Zurn Z-1370-2, nickel bronze, diameter suitable for access required. Cleanouts in sewers outside the building shall be Zurn Z-1329, or approved equal, 4 -inch size, with 18 -inch square concrete • slab, six inches thick, poured with top at finish grade; grade to be veri- fied by Architect -Engineer at time of construction. 26. Traps. Each fixture and piece of equipment connected to drainage system, shall be equipped with a trap. Traps for fixtures are specified with fixture. Traps on hub and spigot pipe shall be extra heavy cast iron. Traps on threaded pipe shall be recess drainage pattern. 27. Sprinkler Head shall be 1/2 -inch pendant type with 1/4 -inch orifice, 1,60 degree rating, Underwriters' Laboratory approved. Provide six extra fusible links for sprinkler head. 28 Standpipe Siamese Fire Department Connection: Allenco Fig. 231 2-1/2 x 2-1/2 x 3 -inch or approved equal. 29. Thermometer shall be installed in recirculating piping adjacent to aquastat for recirculating pump. Thermometer shall conform to requirements specified for thermometers in section entitled, "Air Conditioning". 30. Pipe Insulation. Cold water, hot water, and hot water recirculating piping shall be insulated with glass fiber preformed pipe insulation, not less than three pounds per cubic foot density and not less than 1/2 --inch nominal thickness, with integral noncombustible vapor barrier jacket, or with flexible foamed plastic pipe insulation, such as Armstrong "Armaflex", 1/2 -inch nominal thickness, or the equivalent thickness of other equally . suitable material approved by the Architect -Engineer. Blanket type insu- lation will Dot be acceptable. The longitudinal and circumferential joints of the vapor barrier shall be neatly lapped and sealed with a waterproof adhesive, such as Benjamin Foster 81-42. If the insulation is naturally waterproof, such as flexible foamed plastic, the vapor barrier sheet may be omitted. Stapling to fasten the jacket will not be permitted. Fittings shall be insulated with segments of larger size of same insulation as used for pipes, or fittings may be covered with plastic cement and jacket to match the insulation. Vapor barrier and insulation on cold pipes shall be sealed off to fittings, to hangers, and to pipe at ends of insulation to effectively prevent the entrance of moisture. Unions, flanges, valves, and pumps in hot piping need not be insulated. Unions, flanges, and valves in cold water piping in boiler room or equipment rooms need not be insu- lated Joints and butt ends of flexible foamed plastic insulation shall be sealed with Armstrong 520 adhesive or equivalent. 21.-14 31. Installation of Plumbing Fixtures. As the walls, partitions, etc., are built, the Contractor shall make proper provisions to anchor and support all fixtures. All fixtures must be so installed as to be rigid and not settle away from their supports. All work, fixtures, and equip- ment shall be kept tightly covered and protected and thoroughly cleaned upon final completion of the work. All water supply lines shall be pro- vided with a shut-off valve and union immediately adjacent to the fixture connection. 32. Plumbing Fixtures, Items listed are types of fixtures to be furnished and installed, complete with all trimmings and fittings. Fixtures and trimmings of other manufacturer shall be of equal quality and material. • The item numbers correspond with the "P" numbers noted at the plumbing fixtures on the drawings. A. P-1, Water Closet. Vitreous china, siphon jet action toilet with elongated bowl, floor mounted, Speakman K-9000 BSP Si -Flo flush valve. American standard "new Madera" F2222 with Church 9500 seat. b. P-2, Water Closet, Vitreous china, quiet action siphon jet, with elongated bowl, wall mounted, Speakman K-9000 BSP Si -Flo flush valve. American Standard "new Afwall" F2477 with Church 9500 seat. Chair carrier with block feet, c, P-3, Lavatory. Acid resisting porcelain enameled cast iron. 20 by 18 -inches American Standard "Regalyn" P4867. Supply fitting, American Standard N2131. Chrome plated cast brass P -trap with tubing drain to wall, American Standard R7000. Supplies to wall with stops. Carrier with block feet. Mounting height of lavatories 31 -inches to floor. d. P-4, Lavatory. Vitreous china for countertop mounting 20 by 18 - inches American Standard "Merrilyn" F140 with stainless steel mounting frame. Trim as described for P-3 lavatory. e. P-5, Urinal, Vitreous china, siphon jet action, wall hung, Speakman K -9072 -BSP Si -Flo flush valve. American Standard "Allbrook" F6540. Chair carrier with block feet. f. P-6, Service Sink. Acid resisting porcelain enameled cast iron, rim guard, 22 by 18 -inches. American Standard "Argo" P7705. Porcelain enameled inside P -trap standard. Supply fitting with cartridge type valves, integral stops, hose thread end, and vacuum breaker, Chicago faucet 305 -VB with integral stop arms. a, P-7, Electric Water Cooler. Wall mounted semi -recessed water cooler with capacity not less than 10 gallons per hour of 50 degrees F drinking water with 80 degrees F inlet water and 80 degrees F ambient temperature. Air cooled condenser, adjustable water temperature control, stainless steel cabinet, stainless steel top. Suitable for 120 -volt, 60 -cycle, single-phase power. Listed by Underwriters' Laboratories. Provide P -trap in waste piping and shut-off valve in supply piping. Cooler shall be Westinghouse WRCI2GS or approved equal. Carrier with block feet. 21-15 h. P-8 Combination Water Closet and Lavatory. Cast aluminum alloy one piece construction, wall mounted with Speakman K-9054 BSP push-button flush valve, and concealed, self-closing indexed push-button for cold water only. "Walcomb" model A350 -A, manufactured by Aluminum Plumbing Fixture Corp., Burlingame, California. i. P-9, Service Receptor. 24 by 24 by 12 -inch precast reinforced terrazzo, with 20 ga. stainless steel cap, Stern -Williams Co., Model Sb -900. Supply fitting with cartridge type valves, integral stops, hose thread end, vacuum breaker, adjustable wall brace, pail hook, bracket tees with wall flanges arranged for exposed piping connections, similar to Chicago faucet No. 897. • i. P-10, Counter Sink. 20 gage 316 stainless steel double sink, self -rimming, 28 by 17 by 7 -1/2 -inches, Elkay Model L-2817, with single faucet punching for Chicago Faucet No. 51 supply fitting. Supply stops. 316 stainless steel drain outlet and 1=1/2 -inch tailpiece for 3 -1/2 -inch drain opening, slotted cone strainer plate, knob and ground seat stopper. High silicone cast iron P -trap. k. P-11, Counter Sink. Acid resisting porcelain enameled cast iron, 18 by 12 -inches with stainless steel mounting frame, American Standard P7020. Supply fitting Chicago Faucet No. 1891 with No. 317 wrist handles. Strainer American Standard R4505. Chrome plated cast brass P -trap with tubing drain to wall American Standard R7003-55. Supplies to wall with stops. 1. P-12, Counter Sink. Same as P-11 except with No. 1000 handles. R1. P-13, Double Sink with Disposal. Rough -in and make final connections to sink furnished by others. n_. P-14, Counter Sink. Rough -in and make final connections to sink furnished by others. o. P-15, Dishwasher. Rough -in and make final connections to dish 40 washer furnished by others. p. P-16, Clothes Washer Supply and Drain Unit. Flush mounted stainless steel cabinet with 2 -inch drain pipe, cast iron P -trap, 1/2 -inch hot and cold water "Duo-cloz" ball type valve supplies, duplex electric grounding receptacle and dryer outlet. Approximate size 9 by 14 -3/4 -inches. Guy Gray Manufacturing Co., Inc., Model BED -200. g. P-17, Humidifier Cabinet. Humidifier shall be the evaporative pan type with stainless steel tank and cover, enameled steel cabinet enclosure, electric heating element, integral blower fan, float controlled make-up water valve, drain and overflow connection. Blower fan and electric heating element control by wall mounted electric humidistat, Honeywell H46D. Humidifier similar to Armstrong "Humid -I -Maker" Model YE -2, 2000 watts, 120 volts. 21-16 33. Sewer Manholes. Sanitary sewer manholes shall be provided as shown and where indicated on the drawings. a, Concrete Work shall conform to requirements of the section entitled, "Concrete Work". Manhole base shall be constructed to the shape and dimen- sions shown, and finished with steel trowels. b. Mortar. Portland cement mortar composed of one part portland cement to three parts standard plaster sand and sufficient water for workability. For improved workability, hydrated lime may be added in an amount not to exceed 10 pounds per sack of cement. c. Brick Work. Brick shall be select, hard burned, sewer brick which will not deteriorate under conditions encountered in sewer manholes. At least two inches on one end of each shall meet the requirements of ASTM Standard C 32, for Grade MA bricks. Bricks shall be laid radially in a full bed of mortar with best end exposed on the inside of manhole. Inside vertical face joint shall be not more than 1/4 -inch wide; horizontal joints maximum 1/2 -inch, All voids between bricks, and holes in cored brick, shall be filled with mortar. A full 1/2 -inch mortar coating shall be applied to the outside face of the manhole; mortar coating to be placed progressively as the manhole is constructed. Exposed mortar joints shall be pointed up with mortar and struck flush. d. Rings and Covers. Best quality gray cast iron, of standard design, having clear opening of 22 inches, and a combined weight not less than 270 pounds. Covers shall be unperforated. e. Manhole Steps. Gray cast iron, finish and material conforming to ASTM Standard A 48, Class 35, approximately 10 by 10 inches, complete with full depth center cross bar and checkered tread, weight not less than 10.5 pounds. Steps shall be embedded half their length, spaced vertically at 15 -inch centers. 34. Sterilization. Upon completion of the water system and prior to being placed into service, the system shall be flushed and disinfected. The system shall be flushed as thoroughly as possible with the existing main pressure on the system. Open all fixture valves in the building, starting with the valve nearest the water service pipe, and permit the water to run until unmistakeably clear. Close valves beginning with the valve nearest the water service pipe. After flushing, the system shall be sterilized with a solution containing not less than 100 parts per million of available chlorine. The chlorinating material shall be liquid chlorine or a chlorine - bearing compound such as calcium hypochlorite or sodium hypochlorite. The sterilizing solution shall be allowed to remain in the system for a period of eight hours, during which time all valves and faucets shall be opened and closed several times. If the residual chlorine content at the end of I I eight hours is less than 25 parts per million, the sterilization shall be repeated until residual is at least 25 parts per million. After steriliza- tion, all treated water shall be flushed from the system with clean water until the residual chlorine content is not greater than one part per million, unless otherwise directed. i II 21-17 i 35. Tests. Soil, waste, vent, water, roof drain and gas piping shall be tested by the Contractor and approved by the Architect -Engineer before acceptance. Piping located underground shall be tested before backfilling. Equipment required for tests shall be furnished by the Contractor without additional cost to the Owner. a. Drainage System. Drainage, venting and roof drain system shall have necessary openings plugged to permit system to be filled with water to the level of the highest opening. System shall hold this water for thirty minutes without showing drop greater than four inches. Where a portion of the system is to be tested, the test shall be conducted in the same manner as described for the entire system, except that a vertical • stack 10 feet above the highest horizontal line to be tested may be installed and filled with water to maintain sufficient pressure, or a pump may be used to supply the required pressure, maintained for thirty minutes. If and when the Architect -Engineer decides an additional test is needed, such as an air or smoke test on the drainage system, the Con- tractor shall perform such test as part of this contract. b. Water System. Upon completion of the roughing -in and before setting fixtures, the hot and cold water piping system shall be tested and proved tight at a hydrostatic pressure of not less than 100 pounds per square inch gage. Where a portion of the water piping system is to be concealed before completion, this portion shall be tested separately in the same manner. L. Gas Piping System. The gas piping system on the building side of the service regulator shall be tested with air at 15 psig for 15 minutes, showing no loss in pressure. Gas piping between the property line and the service regulator shall be capped and air tested to 75 psig and made tight without leakage for 24 hours. Allowance for temperature change shall be made if required. 36, Defective Work. If inspection or test shows defects, such defective work or material shall be replaced, with inspection and test repeated. Repairs to piping shall be with new material. No calking of screwed joints or holes will be acceptable. 37. Cleaning and Adjusting. At the completion of the work, all parts of the installation shall be thoroughly cleaned and left ready for painting. All equipment, pipe, valves, and fittings shall be cleaned of grease and metal cuttings. Any stoppage or discoloration or other damage to parts of the building, its finish or furnishings, due to the Contractors failure to properly clean the piping system, shall be re- paired by the Contractor without increase in the contract price. Plumbing fixtures and automatic control devices shall be adjusted for proper operation. 38. Guaranty. Work under this section of the specification shall be guaranteed for a period of one year from the date of final acceptance. Defects in equipment, material, and workmanship shall be replaced without further expense to the Owner. 21-18 SECTION 22 - AIR CONDITIONING 1. Scope. The work covered by this section consists of furnishing all plant, labor, equipment, appliances and materials, and performing all operations re- quired to install a complete air conditioning system in accordance with these specifications, the General Conditions, the Special Conditions, the Labor Standards, and the applicable drawings. 2. General. The drawings indicate the extent and general arrangement of the air conditioning system. Because of the small scale of the drawings, all off- sets, fittings, and accessories required may not be indicated. The Contractor • shall carefully investigate the structural and finish conditions affecting his work, arrange such work accordingly, and furnish such fittings, valves, and accessories required to meet such conditions. a. Materials and Equipment. Materials and equipment shall be new, essentially the standard catalog products of reputable manufacturers, and in- stalled in a thorough, neat, and workmanlike manner in accordance with the manufacturer's recommendations and as hereinafter specified. Where two or more units of the same class of equipment are required, these units shall be products of a single manufacturer; however, the component parts of the system need not be the products of the same manufacturer. b. Material and Equipment Schedule. Before installation of any materials or equipment, a complete schedule of materials and equipment proposed for in- stallation shall be submitted for approval. The schedule shall include catalogs, cuts, diagrams, drawings, engineering data, and such other descriptive data as might be required to determine compliance with the specifications. Equipment which will not enter openings, or which will not fit assigned spaces, will not be accepted. L. Compatibility of Equipment. The Contractor shall assume full respon- sibility for satisfactory operation of all component parts of the system to assure compatibility of such equipment and performance of the integrated system in accordance with requirements of the specifications. • d. Codes and Standards. Materials, equipment, and installation methods shall be in accordance with the applicable requirements of the latest edition of the codes and nationally accepted standards and test methods referred to herein. All work shall conform to existing area building codes and regulations. e. Permits and Fees. Contractor shall obtain and pay for all permits, and pay any fees involved in connection with this work. L. Equipment Guards. All belts, pulleys, chains, gears, couplings, pro- jecting set screws, keys, and other rotating parts located so that any person may come in close proximity thereto shall be fully enclosed or properly guarded �. Cutting and Repairing. Openings and sleeve locations shall be laid out as the work progresses. Where opening or sleeve location or size proves to be incorrect or has been omitted, cutting and repairing shall be the responsi- bility of the Contractor for this section. Repairing shall be done by skilled mechanics of the trade involved, at the expense of the Contractor for this sectional 22-1 h. Protection of Materials and Equipment. Pipe and equipment openings shall be closed with caps or plugs to prevent the entrance of dirt and foreign materials. Equipment shall be covered and protected against dirt, water, and damage. 3. Electrical Work. a. General. Power and control wiring shown on electrical drawings or specified to be furnished under "Electrical Work" section of the specifications will be furnished and installed by Contractor for Electrical Work. Motor starters shown in the main switchboard will be furnished and installed under "Electrical Work" section. All power and control wiring not indicated to be a • part of the Electrical Work, but required for the operation of the equipment actually furnished, shall be furnished under this section and shall be in- stalled and connected in accordance with the applicable requirements of section entitled "Electrical Work". All manual or automatic control or signal devices required for the equipment herein specified shall be furnished under this section. Wiring diagrams indicating all required connections shall be furnished for approval prior to installing equipment. Motors shall be furnished under this section with the equipment they serve. Contractor for this section shall fur- nish Electrical Contractor with accurate information about motors and electrical equipment to be provided under this section. Where equipment actually fur- nished requires a different size or number of conductors, conduits, starters, disconnect switches, or other electrical equipment than shown on the electrical drawings, any additional costs involved shall be borne by the Contractor for this section, at no additional cost to the Owner. b. Motors shall conform•to NEMA Standards, class required for the service intended. Motors shall be of sufficient size for the duty to be per- formed and shall not exceed their full rated load current when operating at rated voltage and when the driven equipment is operating at specified capacity. Unless otherwise specified, motors shall have open frames, Class A insulation, and continuous duty classification based on 40 degrees C ambient temperature. 4. Equipment Bases. Reinforced concrete bases shall be securely dowelled to floor or as detailed. Concrete shall be installed in accordance with ap- plicable requirements of section entitled "Concrete Work". Provide bases • for boilers, pumps, and chillers. 5. Exhaust Fans shall be centrifugal type, roof mounted, capacity as indi- cated on the drawings, rated in .accordance with Bulletin No. 210 of the Air Moving and Conditioning Association. Fans shall be enclosed in a weathertight housing of 20 -gage or heavier aluminum, rigidly braced and supported, complete with gravity backdraft damper, curb base, bird guard, and disconnect switch. The fan blades shall be statically and dynamically balanced and free from vibration or objectionable noise. Fans shall be directly connected to the shaft of the driving motor, or belt drive as shown. Motors shall be permanently lubricated bearing type, shall conform to the standards of NEMA for the in- tended service and shall have internal thermal overload protection. Single phase motors under 1/20 HP shall be shaded pole motors. Single phase motors 1/20 HP and larger shall be permanent split capacitor type. Motor shall be totally enclosed unless it is in a separate compartment, in which case it 22-2 shall be drip proof. Unit shall be arranged for easy access for servicing. Exhaust fan EF -11 shall have all parts in contact with exhausted air stream coated with baked on epoxy resin finish. 6. Boiler. a. General. Automatic, gas fired, cast iron, sectional hot water boiler, American Standard G-60 or approved equal. Boiler shall have standard water trim, including manual shut-off valve, pilot filter, gas pressure regulator, insulated jacket, draft hood, ASME relief valve, high temperature limit control, combination thermometer and pressure gage, and electric gas valve. In addition, boiler shall be furnished with No. EPG -2 electronic control, having 100 percent safety shut-off in case of flame failure. • b. Installation and Equipment. Erect and install boiler in accordance with the manufacturer's recommendations, and provide the following equipment and accessories in addition to those furnished with the boiler. (1) Temperature Controller. Outdoor reset water temperature control shall be provided. See "Temperature Controls" paragraph. (2) Smoke Connection. Boiler shall be connected to the stack by flue constructed of 18 -gage black steel sheets. All joints shall be welded. (3) Boiler Base. Boiler shall be installed on a level reinforced concrete base approximately four inches in height. (4) Relief Valve Drain Piping. Valve discharge shall be run full size or larger to floor using galvanized steel pipe and galvanized malleable iron fittings. Support to floor to prevent strain on valve. C. Boiler Inspection. Contractor shall arrange to have insurance com- pany's boiler inspector notified when erection of boiler is to begin, to per- mit inspector to observe erection of boiler at such times as he deems necessary. 7. Induced Draft Fan. Fan shall be propeller type suitable for handling flue gases up to 7500 F with air cooled sealed shaft bearings, inline type with flanges for connection to boiler flue. Motor shall be totally enclosed is mounted out of the flue gas stream, direct connected to fan, AMCA seal. Furnish variable speed controller. Provide prepurge and draft switch to operate fan 30 seconds before either boiler burner operates. 8. Precast Refractory Stack. Stack shall be Van Packer Model BF or ap- proved equal. Installation shall be complete with steel angle bracing, cor- rosion resistant metal top section cap, stainless steel rain cap, base section with anchor lugs, clean-out door, flashing and counter flashing. 9. Water Chilling Units. a. General. The equipment and installation shall conform to ARI and ASRE Standards as applicable. Units shall be split system consisting of ac- cessible hermetic compressor, shell and tube chiller, and remote air cooled i� I 22-3 condenser, engineered, tested and rated by the manufacturer. Units shall have a catalog rating not less than indicated on the drawings based on a fouling factor of 0.0005 on the chiller and a suction temperature not lower than 37 degrees F. Chillers shall be constructed in accordance with the ASME Unfired Pressure Vessel Code and inspected and stamped accordingly. The unit shall be equipped with steel structural supports, vibration isolation units between compressor and frame, interconnecting refrigerant piping, and all necessary accessories and controls. The refrigerant shall be R-22. Units shall be Air - temp Model HRW, Trane model CG, with factory designed, fabricated and installed sound cabinet, and remote condensers, or approved equal. Each compressor shall be connected with a separate refrigerant circuit to the chiller and condenser. • b. Compressors shall be a reciprocating type, complete with electric motor drive with internal overload protectors sensing motor winding temperatures, motor starter, scale trap, strainer, suction and discharge shut-off valves, oil drain and charging valves, magnetic plugs, and suitable means of deter- mining oil level. Compressor piston speed shall not exceed 875 fpm. Unit shall have a minimum of four stages of capacity control. Automatic unloading shall be provided for starting and the compressor shall not load until the operating speed is reached. Whether the compressor is manufactured with internal or external capacity control, all necessary controls and valves shall be furnished. Complete data showing the control system shall be submitted for approval. Compressor shall have forced feed lubrication with crankcase heater. Compressor shall be directly connected to electric motor. Motor shall be high torque induction type suitable for 145' F condensing temperature with continuous duty rating and shall conform to NEMA Standards. When driving the compressor at full load, the motor current shall not exceed 100 percent of the nameplate rated value. Motor starter shall be part winding and have thermal overload protection for all three phases. C. Condenser shall be air cooled, for remote mounting on roof. Condenser shall be equipped with refrigerant discharge pressure control system capable of permitting satisfactory refrigeration system operation down to 50 degrees F. ambient temperature. Control system shall consist of modulating dampers for the condenser coils and controls for stopping and starting an appropriate num- ber of fans to maintain refrigerant discharge pressure. Condenser fan motor • starters will be in main switchboard, furnished and installed under "Electrical Work" section. d. Chillers shall be shell and tube type. Tubes shall be seamless copper. The chiller shall be complete with thermometer and control openings, and drain, vent, water inlet and outlet and refrigerant inlet and outlet connections. Chiller shall be factory insulated. e. Accessories. Each unit shall be complete with safety switches for high discharge pressure, low suction pressure, low oil pressure, and low water temperature, with discharge muffler, capacity controls, time delay relays, filter dryer, liquid sight glass, solenoid valves, strainers, sequence switches, pressure relief valves, charging valves, expansion valves, chilled water flow switch and indicating lights for system condition including lights showing capacity stages, and with suction, discharge, and oil pressure gages. Pressure 22-4 gages shall have 4�-inch dials with nylon and stainless steel movements. Second discharge muffler shall be installed in compressor discharge line to assure quiet operation. Any other accessories required for satisfactory operation for this application shall be furnished. f. Controls. Each compressor shall not start until the chilled water circulating pump has been started and proved operating by flow switch in the cooler outlet and by closed auxiliary contacts in chilled water pump starter. A 4 -stage thermostat shall sequence and load each chiller through each stage of capacity. Auxiliary contacts in compressor starter shall start condenser fan motors. The compressor shall be wired so that, when the refrigerant sole- noid valves are closed, the compressor shall continue to run until cut off by low suction pressure controller. The compressor shall remain off until the • thermostat calls for cooling. Modulating dampers at condenser coils shall be controlled from compressor discharge pressure to prevent discharge pressure from falling too low when compressor is operating on partial load in mild weather. Refrigerant discharge pressure switch shall stop one fan in each condenser section when pressure drops to setting selected. Second pressure switch shall stop remaining fans when pressure drops abnormally low. Control transformer with 120 -volt output shall have sufficient capacity to operate holding coils for chilled water pump starter and all condenser fan starters. �&, Running Time Meter shall be provided to record running time of each compressor motor. Meter shall be mounted on or adjacent to chiller control panel. Meter shall read hours and tenths to 99,999,9. L. Refrigerant and oil. Furnish a complete charge of refrigerant and oil. The loss of refrigerant during the first season of operation shall not exceed ten percent of the full charge of the system, and Contractor shall furnish all refrigerant required above this amount if loss is the result of defective equipment or defective installation. i. Insulation. Chiller, cold piping and other cold surfaces shall be insulated with cellular insulation, effectively sealed to prevent entrance of moisture. This includes refrigerant suction piping, compressor suction cover, and refrigerant piping from expansion valve to -chiller. Hot gas discharge piping inside the building shall be insulated with 3/4 -inch nominal thickness • glass fiber insulation with integral noncombustible jacket to protect personnel and to minimize heat gain to the building. 1. Refrigerant Piping shall be factory cleaned, dehydrated, and capped ACR refrigeration copper tube. Fittings shall be wrought copper or brass, solder joint. Dry nitrogen shall be charged inside piping during joining and joints shall be made with solder having a melting temperature of approximately 13000 F. Refrigerant hot gas discharge piping inside the building shall be insulated. Supports shall not be attached directly to tubing, but must be isolated by approximately �-inch of isolation felt material. Chiller manu- facturer shall size refrigerant piping and receiver and submit complete refrig- erant system drawings for approval. Receiver shall bear ASME code stamp. Pro- vide Schrader purge valve in high point of refrigerant piping at condenser in each refrigerant circuit. 22-5 k. Installation. The Contractor shall furnish qualified trained per- sonnel for the following work: (1) Erection, alignment, testing, and dehydration. (2) Charging of the machines with refrigerant and oil. (3) Start-up of the units shall be supervised by a factory represen- tative and he shall furnish a list of the following readings to the Engineer for each unit when loaded and unloaded: 1. Unit suction pressure_ 2. Unit suction temperature • 3. Unit discharge pressure 4. Unit discharge temperature 5. Expansion valve discharge pressure 6. Expansion valve bulb temperature 7. Voltage at the unit 8. Compressor amperage draw 9. Condenser fan amperage draw (4) Base. Units shall be installed on a concrete base as detailed on the drawings 1. Manufacturer's Certificate. Completed installation shall be in- spected by a representative of the manufacturer and a certificate furnished stating equipment has been properly installed and is operating satisfactorily. 10. Water Coils. Extended surface type, nonferrous alloy construction, cop- per tubes and aluminum fins with the fins securely bonded to the tubes, arranged in a rectangular form to suit the space requirements. All coils shall be properly supported by means of suitable frames constructed of galvanized steel angles, or other approved devices. All coils shall have air eliminator tappings. The coils shall have been tested hydrostatically and proved tight under a gage pressure of 200 psi. The coils shall be properly pitched to permit complete drainage. The coils shall have capacity not less than that indicated on the drawings, when supplied with water at the temperature indi- cated and with the other established operation conditions. Fin spacing shall not exceed 9 fins per inch. Provide mastic coated drain pan for cooling coils. 11. Blowers. Centrifugal type, with airfoil non -overloading blades, capacity as indicated on the drawings, rated in accordance with Bulletin No. 210 of the Air Moving and Conditioning Association. Fan wheel shall be statically and dynamically balanced, with two or more self aligning ball bearings. Fan out- let shall be arranged for duct connection. Fan shall be complete with motor, adjustable base, V -belt drive, and belt guard. Motor shall be ball bearing, conforming to standards of NEMA for service intended. Motor speed shall not exceed 1,800 rpm. Motor starter will be in the main switchboard, furnished and installed under section entitled "Electrical Work". Fans shall be double inlet type with adjustable inlet vanes arranged for automatic control. Supply blowers for the primary air and perimeter air systems shall be Class II. Re- turn air blower shall be Class I. Blowers shall be suitable for arrangement,3 22-6 with bearing pedestal on each side of wheel and motor mounted on floor. Pro- vide vibration isolation supports for blower and motor. Unit housings shall be factory fabricated in sections for field assembly, as required, in order for sections to pass through a 5'-8" wide x 15'-0" long opening. Provide all flanges, bolts, and gaskets for assembly. Each blower unit shall be completely balanced, after installation, to factory specifications. Blowers shall be Trane, American Standard, American Air Filter, or approved equal. 12. Casing. Welded steel angle frame with sheet steel casing not less than 14 -gage, galvanized or painted with a corrosion resistant paint, constructed and braced as specified under "Ductwork". Casing shall be insulated on the interior with not less than 1 -inch of moisture resistant, non-combustible fiberglass insulation, securely attached. Interior of insulation shall be • covered with 22 -gage perforated galvanized steel sheets. Casing shall be se- curely fastened to floor with continuous angle. All joints shall be air tight with mastic or butyl seals. 13. Pre -Filters. Glass fiber, throwaway type, two-inch nominal thickness, standard sizes, Underwriters' Laboratories approved. Provide one square inch gross filter area per two cfm air volume. Filter arrangement may be flat or angle, and shall provide required filter area. Provide holding frames and racks with air tight connections sealed to unit housing as indicated. 14. Electrostatic Filter. Combination electrostatic precipitator and auto- matic -renewing (roll type) disposable media air filter; American Air Filter Type B Rollotron or Cambridge Electro -Roll type ERVS electronic air cleaner, or approved equal. Power pack shall be mounted on the unit. All necessary accessories shall be furnished with unit, including high-voltage cable, duct door switches, warning lights and warning signs for access doors in adjacent duct, initial supply of glass fiber media, and spare ionizing wires. Efficiency shall be at least 90% by the NBS method using atmospheric dust. Media shall have adhesive coating with U.L. listing. Roll filter media advance shall be con- trolled by means of static pressure control with adjustable range. Initial re- sistance shall not exceed 0.30" w.g. 15. Expansion Tanks. Welded construction, designed for 125 psig working pressure for use in hot -chilled water system, constructed in accordance with • ASME Code and bearing code label. Equipped with reinforced threaded openings for all pipe connections. Provide with a gage glass, drain valve, and tank fitting. Suspend from the ceiling by means of strap hangers. Gage glass shall be �-inch pyrex tubular glass, supported and sealed at each end by all bronze angle cocks and with a brass or bronze drain cock of straight through type; attached to the expansion tanks in easily visible and accessible locations. 16. Water Connections. The water supply connection to hot or chilled water system shall consist of a valved branch from the cold water supply into the system with a gate valve, strainer, pressure regulator, check valve, and gate valve, in that order. Pressure regulator shall be set for 24 psig outlet pressure. Regulator shall have bronze body, threaded ends. Strainer integral with pressure regulator may be used instead of separate strainer. Insulation of make-up water piping is not required. 22-7 17. Unit Heaters. Horizontal type with water coil and centrifugal fans, cop- pertube coil with aluminum fins tested at 300 psi with manual air vent and drain plug. Fans direct drive, balanced, resilient mounted, split capacitor motor, 1050 rpm, thermal overload protection. 18. Air Control Fittings. Air charger system permitting air released in the system to be passed to the expansion tank and preventing its return by means of a boiler fitting and a tank fitting; similar to Airtrol System as manufactured by Bell & Gossett. Boiler fitting shall be IAF -4, or equal. 19. Circulating Pumps (WP -1, WP -2, WP -3, WP -4). Pumps for chilled water and for hot water shall be centrifugal type, single stage, end suction, vertical • split case, bronze fitted, with mechanical shaft seals and suitable means of lubrication. Pumps shall be back pull-out, with spacer coupling, centerline discharge, foot mounted, conforming to ASA Voluntary Standard B73. Shaft shall be stainless steel or monel metal, or shall be carbon steel with bronze sleeves extending through the shaft seal. Shaft seals shall be suitable for application at indicated operating temperatures. Pumps shall be direct con- nected to drip proof ball bearing motors and shall operate at not over 1,800 rpm. Pump and motor shall be provided with baseplate and mounted on reinforced concrete base at least twelve inches in height. Pumps shall be selected care- fully for the capacity and conditions indicated on the drawings. Motor name- plate rating shall be not less than the maximum brake horsepower required by the pump at any operating head from zero to shut-off. Data submitted for ap- proval shall include characteristic curves. Starters for motors will be in the main switchboard, furnished and installed under section entitled "Electrical Work". Pumps shall be Allis-Chalmers, Goulds, Peerless, Worthington, or approved equal. Completed installation shall be inspected by a representative of the manufacturer and a certificate furnished stating that equipment has been properly installed and is operating satisfactorily. 20. Circulating Pump, In -Line (WP -5). Pump shall be centrifugal type, single stage, bronze fitted, with mechanical shaft seals and suitable means of lubrica- tion. Shaft shall be stainless steel or monel metal, or shall be carbon steel with bronze sleeves extending through the shaft seal. Pump shall be direct connected to drip proof motor and shall operate at not over 1,800 rpm. Pump and motor shall be supported by the piping in which installed. Pump shall be • selected carefully for the capacity, temperature, and conditions indicated on the drawings. Motor nameplate rating shall be not less than the maximum brake horsepower required by the pump at any operating head from zero to shut-off. Catalog data submitted for approval shall include characteristic curves. Starter for motor will be in the main switchboard, furnished and installed under section entitled "Electrical Work". Pump shall be Bell & Gossett, Taco, or approved equal. 21. Ductwork. Galvanized steel fabricated and erected in a workmanlike manner. Ducts shall be securely supported from building structure and shall be installed completely free from vibration under all conditions of operation. Joints shall be mechanically tight and substantially airtight. Curved elbows shall have a centerline radius equal to 1� times the width of the duct. Turning vanes shall be installed in abrupt elbows to permit the air to make the abrupt turns without appreciable turbulence. Turning vanes shall be double wall airfoil type Aero- pyne, or equal. Bracing angles shall be of the same metal as the ducts. Corners 22-8 of angles shall be rounded. The gage of sheet metal and construction of joints and bracing shall be as shown in Tables I and II. Longitudinal joints in rec- tangular ducts shall be Pittsburgh lock, double, grooved, or standing seams. Longitudinal joints in round duct fittings shall be grooved seams. All seams and joints shall be made air tight after installation with suitable mastic or by soldering. TABLE I RECTANGULAR SHEET METAL DUCT CONSTRUCTION _Traverse Joints and Bracing Drive slip, plain S slip, or 1" pocket lock on 8 ft. centers Drive slip, plain S slip, or 1" pocket lock on 8 ft. centers hemmed S slip, 1" bar slip, or 1" pocket lock on 4 ft. center Hemmed S slip, 1" bar slip, or 1" pocket lock on 8 ft. centers with lxlxl/8 angles on center line between Hemmed S slip, 1" bar slip, or 1" pocket lock on 8 ft. centers with cross break 1" standing seam on 5 ft. centers 1" bar slip, reinforced bar slip, or pocket lock on 4 ft, centers 1" bar slip, reinforced bar slip, or pocket lock on 8 ft. centers with lxlxl/8 angles on center line between 1" standing seam on 4 ft, centers 1�" bar slip, reinforced bar slip, or pocket lock on 4 ft, centers 111" bar slip, reinforced bar slip, or pocket lock on 8 ft. centers with ll�xll�xl/8 angles on center line between 1'1" bar slip, reinforced bar slip, or pocket lock on 4 ft. centers with cross break VI" standing seam on 3 ft. centers Reinforced bar slip, angle slip, standing S slip, or angle reinforced pocket lock on 4 ft. centers using Vlxl�xl/8 reinforcing angles and with 1'xl'xl/8 angles on center line between Reinforced bar clip, angle slip, standing S slip, or angle reinforced pocket lock on 8 ft. centers using 11jxl'xl/8 reinforcing angles and with 1'xl�xl/8 angles on 2 ft. centers in between 1'" angle reinforced standing seam on 2 ft. centers using 1'-gxl11xl/8 reinforcing angles 22-9 High Press. Low Press Steel Steel U.S. U.S. Duct Std. Std. Dimension Gage Gage In Inches 22 26 Up thru 12 13 thru 18 20 24 19 thru 30 31 thru 42 18 22 43 thru 54 55 thru 60 16 20 61 thru 84 _Traverse Joints and Bracing Drive slip, plain S slip, or 1" pocket lock on 8 ft. centers Drive slip, plain S slip, or 1" pocket lock on 8 ft. centers hemmed S slip, 1" bar slip, or 1" pocket lock on 4 ft. center Hemmed S slip, 1" bar slip, or 1" pocket lock on 8 ft. centers with lxlxl/8 angles on center line between Hemmed S slip, 1" bar slip, or 1" pocket lock on 8 ft. centers with cross break 1" standing seam on 5 ft. centers 1" bar slip, reinforced bar slip, or pocket lock on 4 ft, centers 1" bar slip, reinforced bar slip, or pocket lock on 8 ft. centers with lxlxl/8 angles on center line between 1" standing seam on 4 ft, centers 1�" bar slip, reinforced bar slip, or pocket lock on 4 ft, centers 111" bar slip, reinforced bar slip, or pocket lock on 8 ft. centers with ll�xll�xl/8 angles on center line between 1'1" bar slip, reinforced bar slip, or pocket lock on 4 ft. centers with cross break VI" standing seam on 3 ft. centers Reinforced bar slip, angle slip, standing S slip, or angle reinforced pocket lock on 4 ft. centers using Vlxl�xl/8 reinforcing angles and with 1'xl'xl/8 angles on center line between Reinforced bar clip, angle slip, standing S slip, or angle reinforced pocket lock on 8 ft. centers using 11jxl'xl/8 reinforcing angles and with 1'xl�xl/8 angles on 2 ft. centers in between 1'" angle reinforced standing seam on 2 ft. centers using 1'-gxl11xl/8 reinforcing angles 22-9 I TABLE I (cont'd) RECTANGULAR SHEET METAL DUCT CONSTRUCTION High Press. Low Press. Steel Steel U.S. U.S. Duct Std. Std. Dimension Gage Gage In Inches Traverse Joints and Bracing Companion angles, angle slip, or angle re- inforced pocket lock using 1�xl'-gx3/16 com- panion or reinforcing angles on 4 ft. • centers with 1'xl'x3/16 angles on center line between 85 thru 96 Companion angles, angle slip, or angle 14 18 reinforced pocket lock using 1;�xl'x3/16 companion or reinforcing angles on 8 ft. centers with lljxl'�x3/16 angles on 2 ft. centers in between 1=" angle reinforced standing seam on 2 ft. centers using 1'xl�x3/16 reinforcing angles _ — Over 96 Same as above except using 2x2xl/4 angles TABLE II SHEET METAL GAGES FOR CIRCULAR DUCT FITTINGS Steel U.S. Std. Gage Spiral Wound Diameter of Duct - Inches 24 Up to 8 22 Over 8 to 24 20 Over 25 to 36 Notes: Elbows in round ducts shall be five piece or smooth type. Round duct- work may be United Sheet Metal Company "Acousti-K 27" double -walled internally insulated duct and fittings in lieu of round ducts insulated as specified in "Acoustical Lining". All round ducts, rectangular risers, supply ducts on fan side of mixing boxes, and return air ducts shall be constructed as high pressure ductwork. All other ducts shall be constructed as low pressure ductwork. a. Flexible Duct. Approximately four feet of flexible insulated duct shall be used for final connection to supply fittings at light fixtures. Flexi- ble duct shall be in accordance with NBFU 90A, paragraph 113(a), Underwriters' Laboratories listed, Wiremold Flexible Air Duct Type 4K, H. K. Porter Thermoid Flexible Duct, or approved equal. Duct shall be factory insulated with 1" thick fiberglass covered with vinyl film. b. Underfloor Duct. Ducts buried below floor shall be transite air duct with Stevenson couplings. Boots and branch connections shall be sheet metal encased in concrete. Mechanical Contractor shall excavate for duct and place gravel fill, vapor barrier and duct. General Contractor shall cover duct with concrete. 22-10 22. Dampers. a. Splitter Dampers shall have solid bearings and adjustable regulator. Dampers shall have a length, perpendicular to the axis of the damper, lZ times the branch duct width, and shall be two gage numbers heavier than the duct in which installed. Where branch duct exceeds 12 inches in width, use Young No. 914 operator, or No. 900 or No. 896 operator may be used where appropriate for the installation, or variations suitable for the particular installation may be used. Where branch duct is 12 inches in width or less, use locking quad- rant in unfinished areas, or Young No. 896 in finished areas. Do not extend damper operators through ceiling panels. b. Butterfly Dampers shall be two gage numbers heavier than the duct is in which installed and shall have solid bearings. Damper operators shall be similar to those described for splitter dampers. C. Extractors in branch take -offs shall be similar to Titus AG -45, Style No. 1 where operator is accessible through air outlet, or Style No. 2 with Young No. 301 operator where extractor is inaccessible. d. Motorized Dampers. All pressure regulating dampers in branch take- offs, multi -blade return and outdoor air dampers shall be furnished in "Control" Section. e. Fire Dampers. Install U.L. approved fire dampers in all air ducts serving more than one floor at locations where they pass from one floor to another or at openings at each floor, in accordance with NFPA 90A. Fusible link shall be 160 degree F. rating. Provide six spare fusible links in metal box forwall mounting on wall outside incinerator room where directed. Dampers in main return air duct riser shall be furnished under "Control" Section. 23. Duct Access Doors. Hinged access doors shall be provided in primary and perimeter unit casing where indicated on drawings. Doors shall be constructed of 22 -gage galvanized steel, double panel construction, with one -inch insula- tion between the metal panels. Door frames shall be equipped with neoprene gaskets for tight closure. Three handles operable from both sides shall be pro- vided on each door, and at least three hinges. Hinge doors so fan suction • holds doors closed. 24. Flexible Connections. At all supply connections to blowers and elsewhere as required to eliminate noise, furnish and install flexible connections in ductwork made of 30 -ounce reinforced asbestos canvas or neoprene coated glass fabric not less than five inches in width, securely held in place and providing complete isolation of the ductwork from the units. The canvas shall not be stretched so tight that it is under tension. Connections shall be secured with one -inch wide collars or bars to make a leakproof joint. 25. Registers, Grilles, and Diffusers shall be Titus, Barber Colman, or ap- proved equal, as scheduled on the drawings. Items installed in walls shall have prime coat. Items installed in ceiling shall be factory off-white finish except all linear diffusers shall be aluminum anodized. 22-11 a. Light Troffer Air Diffuser. There shall be no leakage of supply air into the lamp compartment. The air diffuser panel shall be complete with side inlet collar. The side air chambers shall be complete with dampers indi- vidually adjustable through inlet slots. The air diffuser panel and side chambers shall be installed by simple snap catches. With air quantities as shown on drawings the troffers shall not produce sound levels in excess of 32 DBA. The manufacturer shall provide sound level data showing a scale rating and octave band spectrum plotted on noise criteria paper. The light troffers are supplied and installed by the Electrical Contractor. The air supply assembly shall be furnished and installed by the Mechanical Contractor. The air diffuser panels shall be factory insulated with 1" external and �" internal fiberglass insulation with vapor barrier. Diffusers shall be Barber Colman LSES, Titus LTS, or approved equal. • 26. Wall Louvers. Weatherproof type, constructed of not less than 18 -gage galvanized steel with removable 1/2 -inch mesh galvanized screen on outside. Provide channel frame with flange at bottom of same material as the louver, properly flashed and caulked into outside wall. Louver shall be reinforced to prevent vibration. Louvers shall be 4" deep with blades at 30 degrees. Louvers shall be Ellison model 107-30, Carnes, Air Balance, or approved equal. 27. Draft Gauges. Install gauges to measure pressure differential across each electrostatic air filter, and each blower. Gauges shall be dial type, similar and approved equal to Dwyer No. 2000. Range for filters 0 to 1 -inch water, and for blowers 0 to 8 -inch water. Gauges shall be mounted so as to be easily read. Provide static pressure tips, tubing, fittings, and mounting plate. 28. Acoustical Lining. Duct lining in rectangular ducts shall be Johns -Manville Micro -Bar glass fiber duct liner, or approved equal, suitable for velocities up to 5000 FPM. The liner shall be securely fastened to the duct with 100 percent coverage of flame retardant adhesive. Top sections in ducts over 12 inches wide and side sections in ducts over 16 inches high shall be secured with mechanical fasteners on 12 -inch centers in addition to the adhesive. Pins shall start within 2" of the leading edge of each section. Pins shall be cut flush with the liner surface. Liner shall meet NFPA No. 90A and have black flame resistant coating. All round ducts, including those buried below floor shall be lined with Johns -Manville "Vel -Guard" preformed glass fiber liner, or • approved equal. Liner shall be slipped into preformed round ducts with joints coated with mastic and pushed firmly together. Elbows, tees and fittings shall be lined with mitered sections of duct with perforated metal lining welded inside next to the air stream. Duct sizes shown on drawings are outside dimen- sions and includes allowance for thickness of lining installed. The following ducts shall be lined with lining of the thickness indicated: Lining Ducts Thickness (Nominal) Supply ducts 1 inch Outside air intake duct 1 inch Return ducts 1 inch Exhaust duct 3� inch Unit casing 1 inch I' 22-12 �I 29. Sound Absorbers. Prefabricated or factory made units with 22 gage steel housing and 22 gage galvanized perforated steel liner. Pressure drop shall not exceed 0.25" w.g. at 2,500 RPM face velocity. Sound attenuation shall be at least 1.0 db in the 150-300 cps octave band. Units shall be Elof Hansson "Uni-Silencer", Industrial Acoustics Company "Quiet -Duct" or approved equal. 30. Adjustment of Air Distribution System. The Contractor shall adjust all dampers, registers, grilles, diffusers, fans to supply the air quantities shown on the drawings. 31. Temperature Controls. a. General. Temperature controls shall be electric, electronic, or • pneumatic type, or combination, as shown on the drawings and specified, and shall be Honeywell, Johnson Service, Powers,.Barber-Colman, or approved equal. Electric controls are shown on the drawings. Where other type of control is furnished, operation shall be equivalent to that indicated. Unless otherwise approved by the Architect -Engineer, the entire automatic control equipment shall be furnished by a single reputable manufacturer. All electrical wiring required for the operation of the control system and not shown on the electrical drawings, shall be furnished and installed by the Control Manufacturer, in accordance with the Electrical Section of specifications. b. Supervision of Installation. Control equipment shall be installed II under the supervision of the manufacturer's representative, in accordance with the diagrams recommended by the manufacturer and approved by the Architect - Engineer. Before the installation is accepted, the Contractor shall deliver to the Architect -Engineer a statement from the manufacturer or his authorized agent, certifying that the automatic control equipment has been inspected and found to be properly installed and functioning satisfactorily. The supervision and inspection shall be at the Contractor's expense with no additional cost to the Owner. The settings of devices shall be marked on the Owner's copies of diagrams for future reference. C. Instructions. After the completion of the installation, the Control Representative shall instruct the Owner's representative in the operation of the system. A complete set of equipment data sheets shall be turned over to him. The complete system shall be provided free from all defects in workmanship and • materials under normal use and service. The entire control system shall be guaranteed for a period of one year and shall be kept in proper operating condition during this period at no additional cost to the Owner. d. Scope. This specification is intended to cover equipment for the automatic control of the following: Primary air system Perimeter air system Primary air terminal units Primary system static pressure Return system static pressure Primary air branch static Return air branch static Central Control Panel 22-13 e. Motorized Dampers shall be opposed blade type of 16 -gage steel, mounted in steel frame equipped with brass or nylon bearings. Blades shall not exceed eight inches in width, and shall be interconnected with adjustable linkage. Dampers shall be galvanized or painted with corrosion resistant paint after assembly. Butyl or neoprene seals shall be furnished on closing edges of outside air, return air, and exhaust air dampers. Static pressure dampers to be neoprene segment type suitable for 6" static pressure and with tight shut off. Damper shall be provided with extended arm for motor operation. f. Motorized Valves. Valve bodies shall have 125 psi or better rating. Valves shall be equipped with self-adjusting packing and stem travel indicators. Valves 2 -inch size and smaller shall have threaded ends, 211 -inch size and larger shall have flanged ends. • per. Control Equipment. (1) All dynamic sensing thermostats shall have a bobbin of wire for a sensing element enclosed in a metal sheath. The electrical resistance being determined by temperature. (2) Control point adjustments shall be potentiometer type for panel mounting. The scale shall be marked Cooler -Warmer. (3) Insertion thermostats for duct mounting shall be remote built type with appropriate range if electric type or resistant type if electronic. Electronic type shall be with separable well for piping 6" or 22 foot averaging type for duct installation. Temperature indication resistance elements shall be of the 6" type. (4) Valve and damper operator shall be oil immersed gear train type of sufficient capacity for duty required, or may be of hydraulic type. Spring return feature shall be provided where required. All valves and damper operators to have position indicators. (5) Static pressure controller shall be diaphragm type differential pressure controller with two pressure taps. Appropriate taps shall be pro- vided for measurements to be made. Range shall be determined by service. • (6) Velocity controller shall be resistance type element mounted within a calibrated enclosure. Operating range and differential shall be adjustable at the central control panel for operation of appropriate damper. h. Control Panel. Unitized cabinet construction and shall house all temperature controllers, relays, temperature indication devices, and related accessories, permitting all adjustments to be made at the panel. Switches, positioners, adjusting devices, and indicating devices shall be flush mounted on the panel face with controllers, relays, and related devices mounted inside the cabinet. All electrical devices shall be wired to numbered terminal strips. The panel enclosure shall be free standing modular type and constructed of 16 -gage reinforced cold rolled steel with 3/4" radius edges and ball corners. It shall be painted with a primer coat and two coats enamel baked on. The panel shall be illuminated by a hooded fluorescent light extending the full length of the panel and furnished with a 6" clock. A graphic process diagram 22-14 of the fan systems, chilled water, air cooled condensers and all systems shall be graphically portrayed on the face of the panel. The face of the panel shall be covered with clear lucite plastic framed in a decorative aluminum molding. The panel shall contain an electronic temperature indicator of the high resis- tance deflection type millivoltmeter. Meter shall have a 6" scale and a minimum range of 100 degrees F. Individual push buttons shall be provided on the graphic representation of temperature checks. Individual switches shall accom- plish two functions; (Push to check temperature and turn to change set point). (1) The following points shall have temperature indication and set point adjustment from control panel located appropriately in graphic represen- tation on floor plans. • (a) All zone dynamic sensing elements. (2) The following points shall have temperature indication only lo- cated appropriately in graphic representation. (a) Primary air supply. (b) Return Air. (c) Mixed Air, primary unit with low temperature warning light. (d) Mixed Air, perimeter unit with low temperature warning light. (e) Perimeter Air supply. (f) C.W. Supply. (g) C.W. Return. (h) H.W. Supply. (i) H.W. Return. (j) O.A. temperature. (3) On -Off control station with pilot light shall be provided with graphic representation for following units: (a) Primary Air Fan and Return Air Fan. (b) Perimeter Air Fan. (c) Chillers No. 1, 2, and 3. (d) Chilled Water Pumps WP -1 and WP -2. (e) H.W. Pumps, WP -3 and WP -4. (f) Boiler No. 1 and 2. is (4) Provide pilot lights in graphic panel to indicate operation of each chiller and each condenser far., and in-line pumps WP -5. (5) Architect, Engineer, and Contractor credits shall be engraved on panel. i. Control Sequence. (1) Primary Air System: The fresh air damper shall be provided with a minimum position switch, located on central control panel, to provide fresh air at all times for ventilation requirements. The fresh air and return air shall be controlled by a mixed air controller set at 55 F. When the outside temperature exceeds 80 F the fresh air damper shall return to the minimum setting. When the primary air temperature cannot be maintained at 55 F, with �I 22-15 11 • fresh air, the mechanical cooling will be turned on. A proportional controller in the fan discharge shall maintain 55 F by positioning a 3 -way mixing valve in the chilled water supply to the cooling coil. An automatic relief damper shall be positioned by a static pressure controller to maintain a slight build- ing pressurization. The fresh air dampers shall close 100% when primary fan is turned off. A freeze stat ahead of the cooling coil shall prevent operation of the fan and close fresh air dampers should it sense a low temperature. A fire stat located in the return air shall stop fan if temperature rises above 1250 F. The primary fan shall be started manually from the central control center. The return air fan shall be electrically inter -locked to the supply fan. The primary air fan inlet vanes shall be controlled by a proportional static pressure controller sensing static pressure in the main trunk system, the exact location to be determined by job requirements. (2) Perimeter Fan System Control. The perimeter fan shall run con- tinuous and shall be controlled as follows. The fresh air, return air dampers, and the 3 -way mixing valves on the heating and cooling coils shall all operate in sequence to provide a discharge temperature in an inverse ratio with the outside temperature. The ratio shall be adjustable as well as the sensitivity. A 55 F. mixed air stat shall prevent the mixed air temperature from dropping below its setting. An outside stat shall close the fresh air damper when the temperature exceeds the setting. All adjustments to thissystem shall be made from the central control center. (3) Primary Air Terminal Units. For each zone induction control unit, provide a dynamic sensing element to control the mixing damper in the control unit. The element shall consist of two 1,000 ohm sensers. (One for control of zone induction unit, the second for measuring space temperature as required for remote reading at central control center.) The dynamic sensing element will be located in return air opening of a representative location light fixture for the conditioned area. The control point adjustment for dyna- mic sensing thermostat shall be located in the central control center. The control operator for the mixing dampers on the induction unit will be installed on the induction unit by the induction unit manufacturer, but furnished by control manufacturer. (4) Uni heater shall cycle space temperature. Heaters. A thermostat at inlet air connection to each unit fan and open valve on hot water supply line to maintain (5) Return System Static. The static pressure of the return fan shall be controlled the same as the primary air supply fan except the static pressure will be negative. The static pressure tap shall be located on the suc- tion side of return fan with same requirement of location as on the primary static pressure tap. (6) Primary Air Branch Static. At each high velocity primary air take -off from the supply riser, provide a static pressure control damper to be operated from a differential pressure controller sensing branch duct supply pres- sure and ceiling plenum pressure. The differential pressure controller shall be located midway between first and last zone induction units on the branch duct being controlled. Controller shall have calibrated range of 1 to 4 inches water gauge with a minimum adjustable sensitivity of .05 inches water gauge. 22-16 i • (7) Return Air Branch Static Pressure. Each return air branch con- nection to return air plenum shall be provided with a static pressure damper con- trolled from an electronic velocity sensing element located in the return air stack of a representative light fixture. This velocity controller shall modu- late static pressure dampers to maintain a differential pressure between the conditioned space and the ceiling of .03 to .04 inches water gauge. The velocity controller shall have an adjustable range of 50 to 400 FPM with a sensitivity of plus or minus 5 FPM so that each area can be adjusted as required. The velocity sensing element shall be located in a velocity chamber designed to fit the return stock of the air light unit and to provide the velocity for control as indicated. (8) Boiler Wa control the set point of cycle the boiler burner be adjustable. Provide control panel. ter Reset. A sensor located in the outdoor air shall the controller and sensor in the boiler water and to maintain the desired reset schedule. Set point shall controller for each boiler energized from switch in (9) Pump WP -5. Pump shall be controlled by outdoor controller to operate pump.whenever outdoor temperature drops below 400 F. (10) Combustion Air Heating Coil. Outdoor controller shall modulate 2 -way control valve in hot water supply piping, from full open at 00 outdoor to full closed at 600 outdoor. Range shall be adjustable. (11) Reheat Coil. Room stat shall control 2 -way control valve in hot water piping to maintain space temperature. 32. Mixing Boxes. Single duct induction type and installed as shown on the drawings with capacity indicated. All units shall incorporate sound attenuating devices as required to maintain the decibel rating indicated on the drawings. Decibel ratings for units with ceiling diffusers shall be as measured with stan- dard sound level meter located directly under the diffuser, 48" above the floor using the "A" scale and weighted network. Decibel ratings for other units shall be measured with standard sound level meter located on the centerline of the outlet, 48" above the floor and at a horizontal distance from the out- let equal to the height of the outlet above the floor, using the "A" scale and a weighted network. Each unit shall be provided with an external manually adjusted volume set point regulator and index scale. No obstruction shall be placed near adjustment. a. Operation. The induction unit shall provide a mixture of cool primary air and relatively warm ceiling plenum air to the conditioned space. This function shall be accomplished by permitting the cool primary air to in- duce warm air from the ceiling plenum. The unit shall contain damper assem- blies controlled by a thermostat. Two dampers linked together control the flow of induced air from the ceiling plenum. One damper controls the amount of cool primary air. Whenever the controls demand full cooling, the primary (cold) damper is 100% open and the induced air dampers are fully closed. As a reduc- tion in cooling capacity is required, the induced air dampers gradually open, and the primary air damper gradually closes. 22-17 i • b . Standard boxes shall have 50% reduction in cooling capacity. Cer- tain boxes as noted on the drawings shall have damper linkage to provide for 70% reduction in box air capacity using standard electric operators. Certain boxes shall have damper linkages designed for full shut-off. 33. Pipin a. Hot Water, Chilled Water. Item Description ASTM Pipe All sizes Black steel, standard weight A 120 Joints 1l� inch Threaded 2 to 3 inch Threaded or welded 4 inch and larger Welded ASA Fittings To 3 inch- 150 lb. black malleable iron, threaded A 197 B16.3 or 125 lb. black cast iron, threaded A 126 B16.4 2 inch and larger Black steel, butt welding type A 234 B16.9 Flanges All sizes 150 lb. steel, threaded, slip-on, or weldneck A 181 B16.5 Use flat faced flanges for connections to 125 lb. cast iron flanges or flanged fittings to 3 inch 125 lb. cast iron, threaded A 126 B16.1 Unions To 2'1 inch 150 lb. malleable iron, black, threaded, bronze to iron seat, ground joint 3 inch and larger Use flanges or flanged unions b. Drain (Hot or Chilled Water, Condensate Drain)_. Pipe Galvanized steel, standard weight A 120 Joints Threaded Fittings 150 lb, galvanized malleable iron, threaded A 197 B16.3 Unions 150 lb. malleable iron, galvanized, threaded bronze to iron seat, ground joint 22-18 34. Pipe Installation. a. General. Pipe shall be cut accurately to measurements established at the building by the Contractor and shall be worked into place without springing or forcing. Care shall be taken not to weaken structural portions of the building. Piping aboveground shall be run parallel with lines of the building unless otherwise shown. Piping connections to equipment shall be in accordance with details shown on the drawings, or as required for the proper operation of the system. b. Hot Water, Chilled Water. Horizontal water supply and return mains shall pitch up in the direction of flow with a grade of one inch in 40 feet • where possible. Provide openings at high points of piping for manual or auto- matic vents. c. Joints. (1) Threaded Pipe. Pipe ends shall be reamed, burrs and chips shall be removed. Joint compound shall be applied to male threads only. (2) Copper Tubing. Tubing shall be cut square and all burrs removed. Surfaces to be soldered shall be cleaned bright. Soldered joints shall be made with a noncorrosive paste flux and solid string or wire solder. Self-cleaning fluxes, paste type solder, and cored solder will not be permitted. Joints in radiant heating piping buried in concrete floor shall be high temperature solder as hereinbefore described. (3) Flanged Joints shall be faced true, packed, and made up square and tight. Gaskets for flanged connections shall be 1/16 inch thick asbestos, or as required for the service. Flange bolting shall be carbon steel, regular square head bolt with heavy hexagon nut, ASA B18.2, ASTM A 307, Grade B. (4) Butt Welded Carbon Steel Piping. (a) Welding Process. In sizes 4 -inch and smaller, the welding shall be performed either by means of the gas welding (osy-acetylene) process, or by the manual metallic arc process. On all sizes over 4 -inch, welding shall • be performed by the manual metallic arc process with coated electrodes. (b) Welding Electrodes. Electrodes shall conform to ASTM A 233 and shall be one of the following classes: E6010 (DC reverse polarity electrode for field use) E6011 (AC -DC reverse polarity electrode for field use) E6016 (AC -DC reverse polarity low hydrogen electrode) E6020 (DC straight polarity electrode for flat or hori- zontal rolled position welding) (c) Gas Welding Rods. Commercial steel gas welding rods, ASTM A 251, GA 60. 22-19 (d) Qualification of Welders. Welders shall be competent and experienced, thoroughly familiar with the types of welding involved. The Contractor shall assign an identification number, letter, or symbol to each welder which shall be used to identify the work of that welder. A listing of the names of the welders and their identification marks shall be furnished the Architect -Engineer. (e) Welding Procedures shall be in accordance with the Ameri- can Standard Code for Pressure Piping, ASA B31.1. (f) Cleaning. All pipe, fittings, and flanges shall be cleaned and thoroughly degreased before assembly. Before any welding is done, the surfaces to be welded shall be cleaned of any oxides, lay -out coating, • dirt, grease, or other similar foreign matter by mechanical means. Such clean- ing shall extend back from the top of the bevel on the outside and from the face of the land on the inside of the joint at least 14 -inch. (g) Fit -Up. When welded by the manual metallic arc process, root spacing and alignment shall be maintained by the use of jigs or other positive means with root spacing of approximately 1/16 -inch, or backing rings may be used. (h) Defects. Cracks, pinholes, excessive undercutting or other welding defects shall be removed and the joint rewelded. d. Branch Connections. Branches shall be taken from the top of supply mains or at an angle of 45 degrees above the horizontal, unless otherwise indi- cated on the drawings. Branches from the return mains shall be taken from the top or side, unless otherwise indicated on the drawings. Connections shall be carefully made to insure unrestricted circulation, eliminate air pockets, and permit the complete drainage of the system. Any change in supply main sizes shall be made through eccentric reducing fittings. Where piping is welded, welding tees shall be used for branch connections if branch is full size or one size smaller than the main. Welding nozzles (Weldolets or Thredolets) may be used for smaller branch connections. Where necessary or desirable to use welding nozzles on larger size branch, permission shall be obtained. Couplings may be used instead of welding nozzles where threaded pipe is used if branch • is 2 -inch size or smaller. All openings cut into pipe for welded connections shall be accurately made to give carefully matched intersections. Mitered fittings will not be permitted. e. Risers. The locations of risers shown on the drawings are approximate. The exact locations of the risers shall be adjusted to conform to building clearances. - f. Piping at Thermometer and Thermostat Wells. Thermometer and thermo- stat wells shall be installed to permit adequate insertion of the sensitive portion of the thermostat and well with the flowing stream and to provide mini- mum obstruction to flow. Where wells of �I-inch outside diameter are installed in pipes smaller than 1 -inch size, pipe size shall be increased at least one size. Where wells of larger outside diameter are installed in pipes smaller than 114 -inch size, pipe size shall be increased at least one size. 22-20 35. Dielectric Fittings. Connections between copper tubing and steel pipe shall be made with dielectric fittings. Fittings shall be nylon bushings, insulating couplings, or an equivalent dielectric union. 36. Pipe Supports. L. Pipe supports for horizontal hot water and chilled water shall be split ring or band hanger with turnbuckle or swivel nut adjustment, or with clevis hanger. Trapeze hangers may be used for getups of pipes. On chilled water and hot water pipes, provide sheet metal plates having a length of at least four times the pipe diameter, installed between the support and the out- side of the insulation, to prevent crushing the insulation. Hangers shall be on outside of insulation on chilled water piping. • b. Wire or perforated strap hangers will not be acceptable. C. Inserts shall be of a type to receive a machine bolt head or nut after installation, shall permit adjustment in one horizontal direction. d. Horizontal steel piping shall be supported on ten foot centers. e. Horizontal copper tubing 1�-inch size and smaller shall be supported on approximately six foot centers. Tubing 2 -inch size and larger shall be sup- ported on ten foot centers. f. Vertical piping shall be supported by wrought iron clamps or collars. Risers shall be supported at the top and bottom and at intermediate points not exceeding 20 feet. Copper tubing risers shall be supported at every story height. g. Pipes supported from the floor shall be supported on "Unistrut" or equal, or on stands fabricated from pipe or structural shapes. h. At concentrated loads, supports and spacing shall be appropriate for the load. i. Supports and hangers acceptable to the Architect -Engineer as equiva- lent to those indicated may be used. 37. Pipe Sleeves of No. 20 U. S. Gage galvanized steel or other approved material shall be installed in partitions with approximately ;4 -inch space be- tween sleeve and pipe covering, if any, and shall be cut flush with each sur- face. Steel pipe shall be used for sleeves in floors above grade with same clearance as above, and shall extend approximately one inch above finish floor. Sleeves through walls and floors shall have space between sleeve and pipe or pipe covering filled with glass fiber insulation and ends sealed with calking compound to prevent transmission of noise between rooms and between floors. 38. Flashing. Pipes through roof shall be flashed watertight with 16 -ounce copper or 4 -pound sheet lead. Flashings shall extend not less than eight inches each direction from pipe. 22-21 39. Valves. a. General. Valves shall be installed at the locations shown on the drawings, where specified, and where required for the proper functioning of the system. :fake and working pressure shall be indicated on the valve. b. Gate Valves. (1) 2 -inch and Smaller. Bronze body, wedge disc, union bonnet, rising stem, threaded ends, 125 psi SWP, Walworth No. 2 or approved equal. (2) 2�-inch and Larger. Iron body, wedge disc, bronze mounted, OS&Y, flanged ends, 125 psi SWP, Walworth No. 726F or approved equal. • C. Globe Valves, 2 -inch and Smaller. Bronze body, union bonnet, threaded ends, 150 psi SWP, Walworth No. 95 or approved equal. Discs of composition suitable for the particular service. Equivalent angle valves may be used where globe valves are shown. d. Ball Valves, 2 -inch and Smaller, Hot Water or Chilled Water. Ball valves may be uses where gate, globe, or plug valves are indicated on the draw- ings. Bronze or iron body, Buna-N or Neoprene seat and seals, full flow design, threaded ends, 150 psi working pressure, lever operated, Jamesbury "Double Seal", Salisbury "Double Seal" or approved equal. e. Butterfly Valves, 2=1 -inch and Larger, Hot Water or Chilled Water. Butterfly valves may be used where gate, globe, or plug valves are indicated on the drawings. Iron body, Ni -Resist Type I disc, 304 or 316 stainless steel shaft, Buna-N or neoprene seat or liner, 125 psi working pressure, body ar- ranged for mounting between flanges, lever with quadrant or handwheel operator. Valves shall be Fisher -Continental, Pratt Monoflange, Allis Chalmers, or Demco. Viton A seats shall be used for hot water valves at outlet of boiler. f. Plug Valves or Cocks and Balance Cocks. Plug valves in steel piping 2 -inch size and smaller shall be DeLurik Fig. 1015 (threaded) or approved equal. Plug valves in steel piping 21�-inch size and larger shall be DeZurik Fig, 101F (flanged) or approved equal. • pi. Check Valves. (1) 2 -inch and Smaller. Bronze body, disc of composition suitable for the service, threaded ends, 150 psi SWP, Walworth No. 412 or approved equal. (2) 21�-inch and Larger, Hot. Water or Chilled Water. Iron body, bronze mounted, flanged ends 175 pound WOG, Chapman No. 23 tilting disc check valve or approved equal. h. Gauge Valves. Install at each pressure gauge and elsewhere as indi- cated Forged bronze needle valve. Hoke R380M or approved equal. 22-22 i. Air Vents. Install a manual air vent at each location in the piping where the normal circulated water flow turns down. Install the vent connec- tion at the high point in the piping. Vents shall consist of 1/4" copper tubing run to an accessible location and equipped with a brass valve or petcock so that air may be led from the system. Automatic air vents shall not be used. i. Pressure Relief Valves. Sized to prevent pressure exceeding the pressure rating of the protected equipment or piping, or to prevent the pres- sure from exceeding the specified operating pressure, ASPS Code rated. k. Valves on Pumps WP -1, WP -2, WP -3, and WP -4 discharges shall be Bell and Gossett 3-D triple duty valves. • 40. Flexible Pipe Couplings. Flexible couplings for prevention of transmis- sion of vibration to the building structure shall be installed in the inlet and outlet chilled water connections at the water chilling unit. Coupling shall be Resistoflex Cat. No. R6904 or R6905 or approved equal, flanged ends matching 125 psi and 150 psi ASA Standards. 41. Vibration Eliminators. A 24 -inch section of flexible neoprene pipe shall be installed in the suction and discharge pipe for pumps WP -1, WP -2, WP -3, and WP -4 to reduce noise and vibration transmission. Units shall be pipeline size and have integral flanges with split metal back-up rings and be rated for 150 psi at 250 degrees F. All units will be braided wire reinforced to prevent sag, elongation, and twist. Finish with Hypalon paint, two coats. Units shall be Model 150 N as manufactured by Mercer Rubber Company, Trenton, New Jersey. 42. Water Strainers. Bronze or iron body Y -type strainers, 150 -pound body, screwed or flanged ends, corrosion resistant metal basket with 3/16 -inch dia- meter perforations. Install blow -off valves in all strainers 2" and larger. 43. Pressure Gauges. Installed where indicated on drawings and located in such manner as to be accessible and easily read. Gauges shall be Bourdon tube type with dial diameter not less than 411 inches and operating ranges as indi- cated or as appropriate for the service. Bourdon tube shall have silver brazed connections, stress relieved after brazing. Nylon, Delrin, or stainless steel movement. Black finish noncorrosive metal case and equipped with shut-off valve • and necessary fittings. The face of the dial shall have the scale units stamped thereon. Gauges shall be Ashcroft Duragauges or approved equal. 44. Thermometers. Dial bimetal type, stainless steel construction, 3 -inch dial size, stems of appropriate length for the respective installation, 4 -inch minimum stem length, with brass or bronze separable sockets. American Cat. No. 3-6360AH or approved equal. Scale ranges as indicated or as appropriate for the service. Install so thermometer can be easily read from floor. 45. Insulation. a. Hot Piping. (1) Hot Water. Insulation shall be preformed sectional glass fiber pipe insulation with integral non-combustible jacket, and shall have a thermal conductivity "k" not in excess of 0.27 BTU per hour per square foot per inch 22-23 thickness per degree F temperature difference at a mean temperature of 150 degrees F. Insulation is not required on unions, flanges, valves, and pumps. Ends of insulation shall be neatly finished with an appropriate finishing cement or with metal end protectors. Fittings shall be insulated with segments of insu- lation, molded fitting covers, or a suitable mineral wool cement. Completed in- stallation shall present a neat, finished appearance. Insulation thickness shall be �1-inch nominal for !�- and 3/4 -inch pipe sizes, and 3/4 -inch for 1 -inch and larger pipe sizes. Insulation shall have 8 oz. canvas jacket neatly pasted down and coated with vinyl enulsion sealer sizing to prepare for finish painting. (2) Refrigerant. See paragraph entitled "Water Chilling Unit". b. Cold Piping - Chilled Water. Cold piping shall be insulated with • foamed plastic preformed pipe insulation, or the equivalent thickness of other equally suitable material approved by the Architect -Engineer. Blanket type insu- lation will not be acceptable. Fittings shall be insulated with mitered seg- ments of same insulation as used for pipes. Insulation joints shall be sealed off to fittings, to hanger, and to pipe at ends of insulation to effectively prevent the entrance of moisture. Provide a segment of rigid insulating material, rigid "Armaflex" or approved equal, between pipe and insulation protector at pipe supports. Insulation thickness shall be �-inch for '- and 3/4 -inch pipe sizes and 3/4 -inch for 1 -inch and larger pipe sizes. Insulation shall be given 2 coats of Armstrong Armaflex finish. C. Chilled Water Pumps. Casings shall be insulated with flexible foamed plastic insulation, Armstrong "Armaflex" or approved equal, using an appropriate combination of sheet material and segments of pipe insulation. Joints shall be sealed with Armstrong 520 adhesive or equal. Edges shall be sealed to pump casing to effectively prevent the entrance of moisture. Flexible foamed plastic insulation shall be painted with two coats of Armstrong Armaflex Finish, gray color, in accordance with manufacturer's instructions. Insulation thickness shall be 1 -inch nominal thickness. d. Vents. Boiler, incinerator and water heater vents and flues shall be insulated with 1-1/2" thick lightweight mineral or glass wool preformed for the vent size and suitable for 750 degrees F. with 8 oz. canvas jacket neatly pasted down and coated with 2 coats of vinyl emulsion sealer sizing to prepare for finish painting. e. Installation. Installation shall be done in a neat and workmanlike manner with all joints sealed tight smooth. Any insulation damaged during con- struction or not presenting a neat appearance and not approved by the Architect - Engineer, shall be.removed and replaced to the satisfaction of the Architect - Engineer. 46. Identification of Piping. Piping shall be identified by stenciling service, with arrows indicating direction of flow, and where piping is insulated, the nominal pipe size. Identification shall be adjacent to valves, equipment con- nections, at points of entrance or exit through partitions, and at intervals of approximately 20 feet along straight runs. Size of lettering shall be appropriate for the size of piping and location. Identification shall be placed in such position on the pipes as to be most clearly visible. Where pipes are too small for such application, tags shall be used. 22-24 �I 47. Flow Meter. Install orifice plates and flanges with tubing and valves to 6" dial flow meter. Dial shall read directly in gallons per minute. Meter shall be Barton Instrument Co., or approved equal. 48. Balancing Systems. Contractor shall adjust valves to supply the proper quantity of water to each coil. All dampers and controls shall be adjusted for proper operation. Any additional balancing of grilles, diffusers, static pres- sures, blowers, mixing boxes, or dampers, required during the guaranty period shall be provided at no additional cost to the Owner. 49. Tests. a. Pressure Tests. Upon completion of the installation of the equipment • and before application of any insulation, hydrostatic tests shall be made and the systems proved tight under the following gauge pressures: Hot water piping, 60 psi Chilled water piping, 60 psi L. Operating Tests. Upon.completion of the installation, the Contractor shall subject the systems to such operating tests as may be required to demon- strate satisfactory operation. When the systems are balanced the following shall be measured and recorded: (1) Motor Voltage and Current: Compressor Condenser fans Circulating pumps Blowers (2) Fan Speed. Blowers. (3) Static Pressure -Air: Blower inlet Blower outlet Coil inlet • Coil outlet Across filter (4) Water Pressure: Pump suction and discharge Coil inlet and outlet Chiller inlet and outlet (5) Water Temperature: Chiller inlet and outlet Chilled water coil inlet and outlet Boiler inlet and outlet Hot water coil inlet and outlet Radiant heating system supply and return 22-25 (6) Air Temperature: Outside air, db and wb Return air, db and wb Mixed air for each unit Supply air from each unit Date and time or readings shall be noted. All instruments, facilities and labor required to properly conduct the tests shall be provided by the Contractor at no additional cost to the Owner, and all fuel, water, and electricity required will be furnished by the Owner. • 50. Cleaning of Boiler and Piping. After the hydrostatic tests have been made and prior to the operating tests, the boiler and piping shall be thoroughly cleaned by filling the system with a solution of five pounds of trisodium phos- phate per 100 gallons of water. The water shall be heated to approximately 150 degrees F and the solution circulated in the system for a period of 24 hours, then drained, and the system filled with water. 51. Cleaning for Painting. Entire installation shall be thoroughly cleaned under this section and left ready for painting. Discoloration of paint caused by failure to properly clean surfaces shall be repaired; repair work shall be paid for by Contractor for this section at no additional cost to the Owner. 52. Operation and Maintenance Instructions. The Contractor shall furnish and install in a glass covered, wood framed panel not less than 12 inches by 18 inches, mounted on the wall of each equipment room where directed, operating instructions for the system, including a list of items requiring lubrication and the fre- quency of lubrication. "In addition, Contractor shall furnish an enameled or gal- vanized metal box for each equipment room, approximately 10 by 12 by 4 inches in size, for storage of and ready access to instructions and maintenance booklets and pamphlets for the mechanical equipment. Boxes shall be mounted on wall ad- jacent to glass covered panels or elsewhere as directed. Contractor shall furnish all pertinent information and data covering each major item of equipment, and specifically, diagrams of the temperature control system. Contractor shall fur- ther provide complete verbal instructions to representative of the Owner on the • proper operation of the completed system. 53. Guarantee. Work under this section of the specifications shall be guaran- teed for a period of one year from the date of final acceptance. Defects in equipment, material, and workmanship shall be replaced without further expense to the Owner. 22-26 SECTION 23 - ELECTRICAL WORK 1, Scope. Work under this section consists of furnishing all labor, equipment, materials and apparatus and performing all operations required to provide circuits for power, light and controls, complete and ready for use, in accordance with these specifications, the General Conditions, the Special Conditions, the Labor Standards, and the applicable drawings. 2. General. The installation shall comply with the applicable rules of the current National Electrical Code, and with the applicable laws and ordinances of the City of Salina, Kansas, except where the requirements of these specifications may be in excess of code and law. None of the • terms or provisions of these specifications shall be construed as waiving or canceling any requirement of code or Law. The contract drawings indi- cate the extent and general location of circuits and equipment. If any departures from the contract drawings are deemed necessary by the Contractor, details of such departures and the reasons therefor shall be submitted as soon as possible after award of the contract to the Architect - Engineer for approval. No such departures shall be made without the prior written approval of the Architect -Engineer. All new material shall be the standard products of manufacturers regularly engaged in the production of such equipment and shall be the manufacturer's latest standard design. Federal and other, nationally recognized specifications referred to herein are hereby made a part of this specification to the same extent as though set forth at full length. All wire sizes shown are American Wire Gage (AWG). 3. Grounding. The conduit system and the noncurrent carrying metallic enclosures and frames of all electrical equipment shall be grounded. Grounding connections shall be made with bare copper conductor sized and installed in accordance with the National Electrical Code. 4. Raceway Systems. All wiring shall be installed in conduit or EMT. Rigid (heavywall) conduit shall be installed in poured concrete or under- ground. Electrical metallic tubing may be used elsewhere within the limits and requirements of the applicable codes. In general, conduit shall be installed concealed in wall, floor or roof construction, in furred spaces . or above suspended ceilings. Conduit may be exposed in the mechanical equipment rooms. a. Conduit and Fittings. Rigid (heavywall) conduit shall be galva- nized steel conforming to Federal Specification WW -C -581d. Threaded conduit fittings shall conform to Federal Specification W -F -406b. Electric metallic tubing shall conform to Federal Specification WW -C-563. Tubing fittings shall be threadless, compression type. Short lengths of flexible conduit may be used for motor, control and fixture connections only and shall be galvanized steel, interlocked construction, in normally dry locations and "Sealtite" type in wet locations. Conduit shall be kept at least six inches from parallel runs of flues, steam pipes, or hot water pipes. Exposed runs of conduit shall have supports spaced not more than eight feet apart and shall be installed with runs parallel or perpendicular to walls, structural members, or intersections of vertical planes and ceilings, with right angle 23-1 turns consisting of cast metal fittings or symmetrical bends. Bends shall be made with an approved hickey or conduit bending machine. Conduit which has been crushed or deformed in any way shall not be installed. Conduit shall be supported on approved types of galvanized wall brackets, ceiling trapeze, strap hangers or pipe straps, secured by means of expansion bolts in concrete, wood screws on wood surfaces, machine screws on metal surfaces, or toggle bolts on hollow masonry units. Conduit shall be installed in such manner as to minimize trouble from the collection of trapped condensation, and all runs of conduit shall be arranged so as to be devoid of traps wherever possible. The Contractor shall exercise the necessary precautions to prevent the lodgement of dirt, concrete or trash in conduit, fittings and boxes during the course of installation. Conduit shall be securely fastened to all sheet metal outlet, junction and pull boxes with galvanized locknuts and bushings. Telephone conduits shall extend from telephone out- lets shown on drawings up to ceiling space above or through floor to ceiling space below as required. Telephone feeder conduit shall extend from telephone equipment room to each terminal cabinet. Conduits shall be provided with a zinc coated steel pull wire, not lighter than 14 -gage, to facilitate the in- stallation of telephone wiring by Others. Terminal cabinets will be furnished and installed by the Telephone Company. 5. Conductors shall all be copper except that aluminum conductors will be allowed in lieu of copper for service entrance conductors and panelboard feeders. Conductor sizes shown on the drawings are for copper; where a size is not shown, conductors shall be No. 12 minimum for power or lighting circuits and No. 14 minimum for control circuits. Aluminum conductors shall be sized to provide ampere capacity at least equal to that of the copper conductors shown on the drawings. Connectors and equipment lugs used with aluminum conductors shall be approved for aluminum by Underwriters Laboratories. Insulation shall be 600 -volt thermoplastic polyvinyl chloride, Underwriters' Types TW or THW, conforming to Federal Specification J -C -129c. Conductors shall be continuous from panel to outlet and from outlet to outlet, and splices will not be permitted except within junction or outlet boxes. Wire connectors of insulating material, or properly taped solderless pressure connectors, shall be utilized for all splices. Rubber and friction tape shall conform to Federal Specifications HH -I-553 and HH -I -510a, respectively. Vinyl plastic tape will be acceptable in lieu of rubber and friction tape combined. Homeruns may be combined in one conduit provided all connections • are in accordance. with the code and the maximum unbalanced current in the neutral does not exceed the capacity of the conductor. Where several feeders pass through a common pull box or junction box, each shall be tagged to indi- cate clearly its electrical characteristics, circuit number or designation, panel origin and destination. a. Service entrance conductors shall be installed in conduit from secondaries of K P & L sub -station, under ground, under basement floor slab to entrance section of building switchboard. Single conductors shall be copper with insulation of chemically cross-linked, filled polyethylene. Conductors shall be similar and equal to General Electric Vulkene Power cable, single conductor, 600 volts 51-58063. i i 23-2 1i i, 11 6. Outlets shall be installed at locations shown on drawings. The Con- tractor shall study the general building plans in relation to the spaces surrounding each outlet in order that his work may fit the other work re- quired by these specifications. When necessary, the Contractor shall relocate outlets so that, when fixtures or other fittings are installed, they will be symmetrically located according to room layout and will not interfere with other work or equipment. Pressed sheet steel boxes shall be zinc coated or cadmium plated. Boxes shall be installed in a rigid and satisfactory manner, either by wood screws or wood, expansion shields or toggle bolts on masonry, or machine screws on steel work. Boxes in- stalled in concealed locations shall be set flush with finished surfaces and shall be provided with proper type extension or plaster covers where required., • a. Pull Boxes. Code gage galvanized sheet metal, of not less than minimum size recommended by National Electrical Code. Boxes shall be furnished with screw fastened covers. b. Fixture Outlet Boxes shall be 4 -inch octagonal type. Boxes shall be rigidly mounted in an approved manner, with adequate strength to hold the lighting fixture. Boxes for ceiling mounted surface fixtures shall be set to permit attaching fixtures snugly against the ceiling surface. Boxes cast in concrete shall be concrete type boxes. c. Switch and Receptacle Boxes shall be as required for the number and type of devices to be installed. Switches shall be installed 4'-0" above the floor and receptacles 1'-4" above the floor unless otherwise indicated on the drawings or required by masonry joints, wainscot, counters, etc. d. Floor Outlets unless otherwise noted shall consist of an adjustable toggle type floor extension outlet similar and equal to Russell & Stoll Cat. AFO of the length required for the floor thickness. A duplex recep- tacle Russell & Stoll Cat. No. 3052G shall be installed on the extension. Flexible conduit or armored cable shall be used between the extension outlet and junction box. Holes may be drilled through floor or removable plugs may be installed in floor as it is poured. 7. Wall Switches shall be similar and equal to the following: a. Single Pole. Hubbell Cat. No. 1221-GRY. b. Three -Way. Hubbell Cat. No. 1223-GRY. c, Switch With Pilot Light. Sierra Cat. No. 5027R. d. Lock Type Single Pole. Hubbell Cat. No. 1201-L. e. Low Voltage Standard. Sierra 1091, grey or General Electric RFS6-9. 23-3 f. Low Voltage Key. Sierra Cat. No. 1091-K grey or General Electric Cat. No. RKS6-9.. 8. Receptacles shall be similar and equal to the following: a. Duplex Wall Receptacles. Hubbell No. 5242-GRY. b. Weatherproof Receptacles, Pass & Seymour No. 4600 with compatible duplex receptacle, c. Clock Outlets. Hubbell No. 7707 -SS. d. 30A. Floor Outlet. Lew No. 45 w/540 with 30A. dryer receptacle. • 9. Telephone Floor Service Fittings shall be installed in conjunction with an adjustable toggle type floor extension outlet and shall be similar and equal to Russell -Stoll Cat. No. 3058. 10. Device Plates. A device plate shall be provided for each switch, receptacle, and other outlet or junction box to cover the outlet and to suit the device installed. All plates shall be of sheet metal having rounded or beveled edges. Zinc or cadmium plated steel plates may be used in mechanical equipment rooms. Stainless steel plates shall be used elsewhere. Plates shall be installed with all four edges in continuous contact. with finished wall surface without the use of mats or similar devices. Plates shall be installed vertically and with an alignment tolerance of 1/16 -inch. Telephone wall plates shall have a 3/8 -inch bushed hole in the center. 11. Lighting Fixtures. The Contractor shall furnish and install new lighting fixtures as scheduled and shown on drawings. Fixture mounting heights and other installation details shall be as shown or as approved by the Architect -Engineer. Each fixture shall be supplied with the necessary straps, supports or hangers, or other miscellaneous materials and devices required to install them in a satisfactory manner and to conform to the architectural treatment of the area or room. The Contractor shall consult all architectural and structural plans in order that he may familiarize himself with all necessary details for the units to be installed throughout is the project. Failure to do this will not relieve him of the responsibility of furnishing, complete, all necessary materials, etc., to perform the function intended for the individual lighting system shown on the drawing. a, Substitutions. The manufacturer's names and catalog numbers listed on the drawings are for identification of the general type of fixtures de- sired for the particular location. Fixtures of other manufacturers, similar in design and appearance and equal in quality, workmanship, finish and efficiency to the various units scheduled, are acceptable under these specifications. b. Incandescent Fixtures. Incandescent lighting fixtures shall be furnished and installed complete with lamps, lenses, reflectors and hard- ware. Incandescent lamps will be rated at 120 volts. 23-4 c. Fluorescent Fixtures. Ballasts for fluorescent fixtures shall be high power factor type with integral or separate fusing; shall be UL approved; and, where standards have been issued, shall be CBM certified by ETL. All lamps shall be furnished and installed by the Contractor. Lamps shall be standard cool white color. Where fluorescent fixtures are mounted in rows, the rows shall be perfectly straight, parallel to one another and to the walls of the building, and each fixture shall be in perfect alignment with its row. 12,, Louver Ceilings at the locations shown on the drawings shall be furnished and installed under this section of the specifications and shall conform to the following: . a„ Lighting fixtures shall be type scheduled on the drawings and installed as shown on the plans. b. Plastic ceiling shall be Luminous Ceilings, Inc., Trackless Plastic-Luvr (9/16" cube), white Acrylic. Ceiling shall be installed complete including hanging tracks, aluminum wall angles and invisible clear acrylic hinge and latches. 13. Low Voltage Lighting Control. The system shall be suitable for the control of lighting fixtures at either a 120 or 277 volt supply source. The system and components shall be as manufactured by either Sierra Electric Corporation or General Electric. The low voltage shall be a 24 volt d.c, system, a. Transformer units shall be installed as required and shall be similar and equal to Sierra Cat. No. 1130 or G. E. No. RT -1 or RT -2 with rectifiers No. RA -9a b. Magnetic Relays shall be installed in outlet boxes at locations shown on the drawings and shall be Sierra Cat. No. 1070C or G. E. Cat. No. RR -3 or RR -5. c, Switches as specified in par. 7e and 7f with number of switches located in a switch box and shown on the drawings. is d. Low voltage wiring shall consist of color coded twisted wires or color coded multi -conductor cable at the contractors option. Wiring shall be thermo-plastic insulated copper similar and equal to Sierra Cat. No. W-3, W-19 or W-23 or General Electric Cat. No. 53087-3, 53088-19 or 53088-26. 14. Main Switchboard shall be similar and equal to Square D Company "Power Style" Series 1 switchboard, The main switch shall be "Bolt -Loc" switch with current limiting fuses. Switchboard shall have an ammeter and voltmeter similar and equal to General Electric Type 718, complete with current transformers and phase selector switches to indicate bus voltage and amperes. The switchboard shall have Type QMB fused switches with dual -element fuses and motor starters as shown on the drawings. Start -stop push button stations, selector switches and pilot lights shall 23-5 be installed as indicated on the one line wiring diagram. Auxiliary contacts, as required and designated, shall be furnished with the starters. Actual size of motors to be furnished by the Mechanical Contractor shall be determined before the shop drawings of the main switchboard are submitted for approval. Motor sizes shown on plans are estimated. If motors of other horsepower than as shown are fur- nished, the electrical components affected shall be sized accordingly and added cost paid for by the Contractor furnishing the driven equipment. 15. Panelboards shall be dead front, circuit breaker type conforming to Federal Specification W -P -115a, Type 1, Class 1. The type, size and electrical characteristics of the mains and branch circuits shall 41be as scheduled on the drawings. All panelboard locks shall be keyed alike. Panelboard directory cards shall be neatly typed with the in- formation necessary to clearly identify each circuit. a. 277/480 -Volt Panels shall be Square D Company Type NY1B, or approved equal. b. 120/240 -Volt Panels shall be Square D Company Type NQOB, or approved equal. 16. Dry Type Transformers shall be indoor, 3-phase, two -winding type, sized as shown, with 480 -volt primaries and 120/208 -volt secondaries. Transformers shall have NEMA standard taps and shall conform to all applicable requirements of NEMA and ASA Standards. 17. Motor Disconnect Means. Each motor shall be provided with a dis- connecting means when required by the National Electrical Code even though not indicated on the drawings. A circuit breaker or horsepower rated switch in a panelboard will be acceptable as a disconnecting means, if located within sight of the motor controller. For single phase motors, a single or double pole tumbler or snap switch, rated only for alternating current, will be acceptable for capacities less than 30 amperes, provided the ampere rating of the switch is at least 125 per cent of the rating of the controlled equipment. Switches of 30- to 400 -ampere capacity shall be of the enclosed, quick -make and quick -break type, horsepower rated, normal duty. Switches shall disconnect all ungrounded conductors. 18. Equipment Connections. All wiring for the connection of motors and control equipment as indicated on the electrical drawings shall be fur- nished and installed under this section of the specifications. Except for equipment in the main switchboard, automatic control, signaling, and protective devices are not included in this section of the specifications but shall be furnished and installed under other sections of the specifi- cations. Control wiring not shown on the electrical drawings shall be furnished under other sections of the specifications. Flexible connections of short length shall be provided for all motors and equipment subject to vibration or movement. 23-6 19. Time Clocks shall be furnished and installed for the control of exhaust fans where shown on the drawings. Clocks shall have a 24-hour dial to turn circuit on and off automatically at the same time each day with provisions to omit operations on any selected days of the week. It shall also have a separate manual on and off levers for operation, by hand, without disturbing the automatic settings. Time switches shall be similar and equal to Tork Cat. No. 7100 or 7200 as required. 20. Electric Heaters shall be furnished and installed at locations shown on the plans. Electric heater shall be 500 watt, 120 volt base- board heater similar and equal to Federal Pacific Cat. No. CBT205-120. 21. Public Address Sound System shall be furnished and installed in the city commission meeting room as shown on the plans and as herein- after specified a complete sound system including conduit, outlet boxes, wiring, amplifier, microphones, speakers, etc., all to be ready for operation. The intent of these specifications is to provide a complete and satisfactory operating system for the pick-up amplification of voice. All required equipment and installation material shall be furnished whether or not enumerated herein or shown on the plans. a. Amplifier shall be installed in the commissioners desk as indi- cated on the drawings. The amplifier shall be similar and equal to Stromberg-Carlson Cat. No. AU -50-5, 50 watt with 5 microphone inputs. b. Microphones. Five dynamic lavalier microphones complete with neck cord, clip 8' cable and plug. Microphones shall be similar and equal to Electro -Voice Model 647A and Cannon #XLR-3-12C plug. c. Microphone outlet shall be similar and equal to Cannon #XLR-3-13N installed in standard outlet box with suitable cover plate. d. Ceiling speakers shall be suitable for installation in lay -in panels in ceiling T -bar system. Equipment shall be similar and equal to the following: Back box, Lowell #CP84, ceiling grilles Lowell #L08 -P, and speakers Quam 118C10PA, 8 -inch, 12 watts, with matching transformers. e. Cable from microphone outlets to amplifiers and from amplifiers to speakers shall be 2 conductor shielded similar and equal to Beldon 118762. 22. Fire Alarm System. The Contractor shall furnish and install all equip- ment, wiring, and standard and special wall boxes and cabinets and shall furnish all engineering services necessary to provide a complete and func- tioning combination non -code, single -supervised, common signaling, automatic fire alarm system as hereinafter specified and shown on the plans. a. General. Equipment shall be as manufactured by Simplex Time Recorder Company. All equipment shall be installed in accordance with the requirements of the National Electric Code, local codes and these specifi- cations with the stricter requirement governing in case of possible variance Equipment shall be jointly guaranteed by the Contractor and the equipment manufacturer for a period of one year from date of final acceptance. 23-7 b. Operation. Systems shall be designed and furnished to operate as follows: Fire alarm system shall be non -code, single -supervised, automatic alarm type, operating from break glass stations, and signaling in common through non -projector horns. Alarms shall sound continuously until reset or until automatically silenced by a 5 -minute cut-off timer. Means shall be provided to transmit alarm and trouble signals over leased telephone lines; equipment to be located at the fire alarm control panel location only shall be provided under this contract. This equipment shall include all necessary 24 VDC power supplies, test switches, trouble lamps and silencing switches, relays, resistors, fuses, etc., and a DC miliameter to show the supervisory current through the leased telephone lines. c. Equipment. (1) Fire Alarm Control Panel. Simplex No. 4247-1CRS, double supervised, non -code, common signalling, one circuit, automatic operation with necessary relays, compensating resistors, 5 -minute cut-off timer, fuses, etc. Feed from fire alarm circuit breaker. (2) Fire Alarm Horns. Simplex No. 4040F, non -projector, grille type, synchronous non -contact type, 12 -volt series operation. Mount in No. 5911 wall box. d. Wiring. Fire alarm system wiring shall be as indicated on the plans. e. Service. The manufacturer shall provide supervision of the project during construction, supervision of final connections and supervision of testing and shall, after completion of the project and acceptance by the Architect -Engineer, provide any service incidental to the proper performance of the system during the guaranty period. After the guaranty period, the manufacturer shall provide upon request and at standard rates any service necessary for the future proper performance of the system. To provide this service, the manufacturer shall have a service organization consisting of full-time factory trained employees under the supervision of a qualified service manager. The prime function of this organization shall be prompt, efficient service. f. Testing. Upon completion, the system shall be demonstrated in the presence of the Architect -Engineer to be in perfect operating condition and in compliance with these specifications before final acceptance. 23. Electric Clocks shall be similar and approved equal to Simplex "Chapter 3" clocks with 9 -inch diameter dial and sweep second hand. Provide and install four clocks for semi -flush mounting in court rooms, three surface mounted clocks in lobbies and two surface mounted clocks in commission rooms. Total of nine (9) clocks required. 24. Shop Drawings. Manufacturer's drawings and/or descriptive literature for all equipment to be included in this project shall be submitted to the Architect -Engineer for approval. 23-8 25 Underground Electrical Ducts. Ducts shall be polyvinyl. chloride, for direct burial, Carlon Type II or approved equal. Excavation and backfill shall conform to the requirements of the section entitled 'Excavation, Filling and Backfilling'; all backfill shall be compacted as specified for backfills within the limits of new construction in the referenced section. Ducts shall have a minimum cover of 30 inches and shall be graded approxi- mately parallel to the existing ground and pavement grades. Bottom of trench shall be fine graded to provide a smooth, firm bed for ducts. Ducts shall be installed complete with couplings, adapters and sweeps; bell ends shall be installed in manholes. The backfill around the ducts and to an elevation six inches above the top of the ducts shall be approved sand or selected earth material, free of clods and stones, and shall be carefully placed and compacted to prevent displacement of ducts. Remainder of backfill shall conform to the requirements specified above. Electrical manholes shall be constructed as detailed and in accordance with the applicable requirements of the section entitled "Concrete Work", complete with cast iron frames and covers equal to type designated on the drawings. Castings shall have a bituminous coating. 26. Tests. Upon completion of the electrical system, the Contractor shall conduct operating tests for approval. The tests shall be conducted in the presence of the Architect -Engineer. The system shall be demonstrated to be free from open circuits, short circuits, unspecified grounds, and to operating in accordance with these specifications. 27. Guaranty. All work under this section of the specifications, excepting lamps, shall be guaranteed for a period of one year from date of final ac- ceptance. Defects in equipment, materials, design and workmanship shall be replaced without further expense of the Owner. 23-9 111528 SECTION 25 - COMBINED CURB AND GUTTER 1. General. Combined curb and gutter conforming to detailed drawings, shall be constructed at indicated locations and to designated lines and grades. All construction shall conform to general notes and detailed drawings. 2. Excavation shall allow full thickness of concrete and permit installation of forms. Any fills required shall be at least two feet wider than curb and gutter section; constructed in 3 -inch lifts; each lift moistened and compacted to a density not less than that of adjacent undisturbed soil. Subgrade shall be in a uniformly moist condition when concrete is placed. All loose or unconsol- idated material shall be removed from areas on which concrete is to be placed. 3. Forms shall be full depth of curb and gutter; properly shaped and free from knots, dents or other imperfections; set true to line and grade; attached securely to stakes and braced rigidly to prevent movement or distortion while placing and tamping concrete. Forms shall be cleaned thoroughly and oiled before each using. All changes in direction shall be true circular curves. 4. Joints shall be straight, plumb and at true right angles to back of curb and shall extend entirely throughconcrete from top to bottom and from edge to back. a. Expansion Joints, conforming to typical details shall be constructed where curbs and gutters abut an existing structure; at each side of catch basins and inlets; at tangent points of all curves; at driveways and entrances; and at intervals not exceeding 60 feet in straight runs. Expansion joints shall be finished as hereinafter specified. Preformed expansion joint filler shall conform to requirements of section entitled "Concrete Work", shall be of thick- ness designated and shall be cut to shape and dimensions as detailed. b. Block Joints. All curb and gutter shall be divided into blocks or stones approximately five feet in length. Methods of forming planes of weakness shall be subject to approval by the Engineer. 5. Concrete. Slump of concrete used.in construction of combined curb and • gutter shall not exceed one inch. Concrete shall be placed in one course. Concrete shall conform to requirements of section entitled "Concrete Work". 6. Finishing shall be done with metal screeds or mules formed to shape and dimensions of curb and gutter section as detailed; forward edge shall be belled slightly to avoid tearing concrete. Screed shall be designed to ride the forms and, when manipulated properly, shall leave the finished surface in proper shape and condition. A steel S -trowel shall be used to provide final finish, minor imperfections being corrected by use of a mason's trowel. Particular care shall be used to finish gutter flowline to a true, uniform grade; back of curb and toe of gutter shall be finished with an edge. Joints shall be finished in accordance with applicable following methods. A. Expansion Joints. Joint groove above preformed filler shall be raked out, and concrete adjacent to joint tooled and finished to a smooth surface con- forming to adjacent concrete. Edges of joint groove shall be rounded with an edger. 25-1 40 11 #1528 b. Block Joints. The concrete shall be opened with a mason's trowel. Line of cut shall be to a depth to form a definite plane of weakness. Joint shall be finished with jointing tool. 7. Curing and Protection. See section entitled "Concrete Work" 25-2 SECTION 26 - STORM DRAIN LINES 1. General. Work under this section includes all trenching and other exca- vation required to construct drainage structures and install storm drain pipe- lines to the required lines and grades; furnishing and installing all pipe and jointing materials; making all connections between pipelines and structures; backfilling; and all miscellaneous and incidental work required to complete the storm drain pipelines and drainage structures, ready for use or future con- nection, as shown for the respective location. 2. Trenching and Backfilling. See section entitled "Excavation, Filling and Backfilling". Trenches shall be kept to the minimum width practicable for 40 proper installation of the pipelines and construction of drainage structures. Backfill shall be placed in uniform layers and compacted full depth to a density of not less than 87 to 92 percent of maximum density. 3. Preparing Pipe Bed. Fine graded true to line and grade, shaped to outside diameter of pipe to insure uniform support for entire length of pipe, with bell holes excavated as required for joints. Over excavated areas shall be filled with dry sand or compacted select moist earth. 4. Reinforced Concrete Pipe. ASTM Designation C 76, Class III reinforced concrete culvert pipe. Top of elliptically reinforced pipe shall be factory painted with a continuous line to facilitate proper placement and easy inspec- tion. Pipe shall be inspected carefully before placing, and defective sections rejected. 5. Installing Concrete Pipe. Proper facilities shall be provided for handling pipe. Pipe shall be laid upgrade, beginning at lower end of line. All contact surfaces of joints shall be cleaned carefully with a wet brush immediately prior to jointing; and joints filled with mortar composed of one part Portland cement and two parts clean sand, used within one hour after water is added to dry ingredients. Inside of joint wiped smooth; mortar bead on outside covered with wetted burlap, paper or moist earth, kept moist and in place until mortar has cured. Each section of pipe stabilized and held in place with backfill material prior to making succeeding joint. a. Bell and Spigot Joints. First pipe bedded to established grade, bell end upstream, and lower portion of bell filled with sufficient mortar to bring inner surfaces of abutting sections flush and even. Spigot of second pipe matched into bell so that sections are closely fitted, both sections stabilized with backfill material, and remainder of joint filled with mortar to form a bead around outside of joint. b. Tongue and Groove Joints. First pipe bedded to established grade, groove upstream, a shallow excavation made under the joint and filled with mor- tar to provide a bed for second joint, and a layer of soft mortar applied to lower half of groove. While in horizontal position, a layer of soft mortar shall be applied to upper half of tongue and second joint; and the tongue in- serted into groove until mortar extrudes from interior and exterior surfaces. Sufficient mortar shall be used to fill the joint completely and to form a bead on the outside. 26-1 6. Connections to Structures. Where new storm drain pipe is shown to be con- nected to new structures, the pipe may be poured in place in the concrete or a formed opening may be left in the structure wall for later installation by grout- ing with nonshrink grout. Portion of pipe projecting into structures shall be trimmed flush with interior surface of walls so as to present no obstruction to flow through the structure. 7. Temporary Plugging of Pipelines. Temporary plugs for storm drain pipelines shall consist of 2 -inch boards fitted into the bell or over the spigot end of the pipe and held in place by stakes or other satisfactory methods which will effec- tively prevent entrance of dirt or other foreign material until such time as the future connection is made. 8. Drainage Structures. Construct reinforced concrete inlet and brick manhole as shown and detailed on the drawings complete with manhole rings and covers and frames and grates. a. Concrete Work. Concrete shall be reinforced as detailed and shall con- form to requirements of section entitled "Concrete Work", supplemented as follows: (1) Forms. Wood or steel, designed for easy removal without damaging concrete; constructed mortartight, true to lines, grades and dimensions; rigidly and properly braced to prevent movement or distortion. Forms for exposed sur- faces, if not lined with approved water absorbent material, shall be oiled with light, clear paraffin oil. Reused forms shall be cleaned, oiled and if necessary, rebuilt or reconditioned. Exposed edges of concrete formed to 3/4 -inch bevel by triangular molding. Clean-out openings shall be provided for inaccessible portions of forms. (2) Removal of Forms and Falsework. At temperatures of 70 degrees or above, forms may be removed from vertical faces, walls or like work after elapse of 30 hours after placing concrete. At temperatures below 70 degrees, time of removal shall be delayed as directed. Forms and falsework shall not be removed from bottom of slabs, beams and like construction until concrete has reached at least 60 percent of designed strength (approximately 7 days at 70 degrees). (3) Finishing. is (a) Unexposed Surfaces. Remove fins and rough edges where no other finish is specified. (b) Surfaces Exposed to Sight or Weather. Bevel all exposed cor- ners and edges with triangular molding. Remove all unsightly ridges and lips. Remedy local bulging by tooling and rubbing. Ream, chip and fill with mortar all voids and holes, including those left by form rods. (c) Top Surfaces of Walls. Bring walls to proper elevation; remove excess water; finish with wood float to true and regular surface. Add no sand or cement drier. (d) Slabs. Slope as shown. Tamp to force coarse aggregate be- low surface. After concrete has properly hardened to prevent bringing excess fines to surface, finish floors with trowels and tops of cover slabs with floats. 26-2 iI I, l 0 is L. Castings. Best quality cast iron; standard commercial pattern and design as detailed for respective location and purpose, with clear dimensions and total weight as shown. Rings shall be poured in place in concrete as shown. C. Brick Manhole shall be constructed as detailed and in conformance with applicable requirements of section "Plumbing". 26-3 SECTION 27 - CONCRETE PAVEMENT 1. General. The requirements of this section shall be in addition to the re- quirements of the sections entitled "Excavation, Filling and Backfilling" and "Concrete Work". Concrete pavement shall be constructed to established lines and grades and to the thickness, type and sections shown and detailed. Any por- tion of slab which for any reason becomes cracked or checked, or the surface of which does not conform to the specified requirements, shall be considered as not in accordance with the intent of these specifications, and if so directed, shall be removed and replaced at no cost to the Owner. 2. Concrete shall have a slump of one inch to 2� inches. Coarse aggregate shall show a percentage of wear of not more than 40 when tested by the Los Angeles Abrasion Test, ASTM Standard C 131-64T. Air entraining admixture shall be added to all concrete for pavement as specified in section entitled "Concrete Work". 3. Subgrade. After forms have been set, the subgrade shall be brought to re- quired crown and grade by use of an approved template. Excess material shall be 'removed; depressions shall be filled with concrete or with approved material compacted as specified for subgrade preparation. Subgrade shall be sprinkled in such manner and at such times as required to obtain a thoroughly moist but not muddy condition when concrete is placed. If deemed necessary, subgrade shall be sprinkled the evening prior to placing concrete. After moistening, particu- lar care shall be used to maintain and protect a correct and unmarked surface. 4. Forms and Form Setting. Side forms shall be full depth with base width equal to depth for forms up to and including eight inches; base width for deeper forms shall be not less than eight inches. Use of crooked, bent or damaged forms will not be permitted. Forms shall be cleaned and oiled before each using. Forms shall be set exactly to grade and alignment, supported on properly com- pacted material throughout entire length, and shall be approved before concrete is deposited against them. Forms shall be tested for grade and smoothness by the Contractor, using a 10 -foot straightedge, and shall not vary from a true plane by more than 1/8 inch in a 10 -foot length; excess variation shall be cor- rected by resetting. Shimming with pebbles or loose earth will not be permitted; any form not having satisfactory bearing for full length shall be removed, the bearing area reshaped and compacted and the form reset. Forms shall not be re- moved until 12 hours after concrete has been placed; at temperatures below 50 degrees, forms shall not be removed for at least 30 hours. Adjacent lanes or structures may be used in lieu of forms provided existing concrete is afforded proper protection from damage, and further provided such surface does not vary from a true plane by more than 1/8 inch in 10 feet. Allow existing concrete to cure three to seven days before loading, depending on weather conditions. The Contractor will be held strictly responsible for damage, for any reason, to surface and edges of existing pavement. 5. Placing. Concrete shall be deposited and spread to prevent any segrega- tion and to produce a uniform layer of concrete having a depth approximately one inch greater than required for finished slab. Rakes shall not be used for handling concrete. In order to prevent introduction of earth and other foreign 27-1 materials into the concrete, muckers shall confine their movements to the fresh concrete. Whenever these men step out of the concrete, their footwear shall be washed or otherwise cleansed thoroughly before returning to concrete. Repeated carelessness in this detail will be deemed sufficient cause for replacing such workmen. Reinforcing mesh shall be placed in slab by pouring bottom portion of slab, striking it off at proper elevation for mesh, then placing mesh and pouring top portion of slab. Placing reinforcing mesh on subgrade and then raising it into concrete will not be allowed. 6. Finishing. Surface of concrete shall be finished by machine or hand methods, operations and sequence being the same in either case; either method shall result in a smooth uniform slab free from defects and irregularities. Edges and joints shall be finished with an edger having a 3/8 -inch radius, a. Screeding and Consolidation. Concrete shall be struck off and screeded to such elevation that subsequent operations will leave the finished surface with proper crown and at elevations shown. A uniform ridge of concrete at least three inches in depth shall be maintained ahead of the full length of screed. Surface shall be tamped or consolidated until concrete is as dense as possible. Concrete adjacent to forms, bulkheads and joints shall be vibrated with an ap- proved internal vibrator operating at a frequency of not less than 3,200 pulsa- tions per minute. Internal vibrators will not be required adjacent to side forms when tamping operations of finishing machine satisfactorily consolidate concrete adjacent to side forms. b. Longitudinal Flat Finishing. Following screeding and consolidating operations, the longitudinal surface shall be smoothed and brought to a uniform cross-section by the use of long handled wood or metal -clad floats operated from each side of the pavement. Each pass shall extend from beyond the centerline to the near edge of the lane and forward advance shall be limited to one-half the length of the float. Long handled lutes, not less than 10 feet long, shall follow the floating operation to straightedge the surface and to remove laitance and free water. Slab surface shall be brought to final shape and crown, high spots cut down, and low areas filled; adding concrete as required. Straightedging and refloating shall continue until the entire surface is smooth and uniform, using care to avoid depressions where tools initially contact the surface. L. Belting. When water sheen has disappeared and just before concrete becomes nonplastic, surface shall be belted with a 2 -ply canvas belt having a width of at least six inches and a length two feet greater than slab width, or with an approved rubber belt. Hand belts shall have suitable handles. Belt shall be operated with short strokes across the lane and with a rapid ad- vance parallel to the centerline. Belting shall produce a finished surface having a uniformly fine granular or sandy texture. 7. Pavement Joints. Joints of various types shall be constructed to dimen- sions and normal locations shown. Joints shall be straight, perpendicular to the surface, and shall extend from edge to edge of the section. Edges of all formed joints shall be rounded with an edging tool. Preformed expansion ma- terial shall conform to the requirements of section entitled "Concrete Work". Joints shall be finished as specified below. 27-2 a. Construction Joints shall be formed by a header having a trapezoidal projection to form a keyway in the pavement edge. After removal of the form and before any adjoining concrete is placed, the edge of new pavement shall be primed with asphalt diluted with gasoline to a brushing consistency. At the op- tion of the Contractor, construction joints may consist of a deformed metal strip, similar in shape to the above specified header, held rigidly in place by suita- ble steel pins, with its top edge at least �-inch below the finished surface. The pavement immediately above the metal strip shall be finished with a 3/8 -inch jointer and the crack primed and sealed. b. Contraction Joints shall consist of grooves, either formed or sawn, at Contractor's option. (1) Formed Grooves shall be formed by raking out concrete, inserting a wood or metal strip, and tooling and finishing the concrete adjacent to the groove so formed until concrete is at prescribed elevation. Joint strip shall remain in place until concrete has taken initial set. (2) Sawn Grooves shall be formed by cutting a groove of indicated dimensions in the hardened concrete with a power driven saw as soon as concrete has hardened sufficiently to permit sawing. A chalk line or other suitable guide shall be used to mark the alignment of the joint and the saw cut shall be straight from edge to edge_of the pavement. Immediately after sawing each joint, the saw cut and adjacent concrete surface shall be thoroughly flushed with water until all waste from sawing is removed from the joint. c. Expansion Joints shall be constructed at right angles to the center- line of pavement unless otherwise specifically shown. All mesh reinforcing shall terminate three inches each side of the joint. Preformed expansion joint material shall be installed in lower portion of joint; top of preformed filler shall be � inch below top of pavement. Remaining joint space shall be filled with joint sealer. 8. Sealing Joints. The groove of expansion, construction and contraction joints shall be thoroughly cleaned by approved methods and concrete faces shall be surface dry. The groove shall be filled with pressure applied cold joint sealing compound as specified in section entitled "Concrete Work". Joints shall be filled to the limits shown and detailed, using care to avoid overfilling or spilling. Excess or spilled material shall be removed immediately. 9. Curing. All concrete pavement shall be cured for a minimum of seven days by an approved method which, in any case, shall be applied to the finished surface soon enough after placing to prevent checking, cracking and loss of water from the surface and edges of concrete during curing period. See section entitled "Concrete Work". 27-3 F P WILSON - SHAVER Architects -Engineers Salina, Kansas 10 April 1967 ADDENDUM No. 1 Job No. 1528 - 65-86 City, County, Board of Education Administrative Office Building Salina, Kansas To: All Prospective Bidders, Plan Rooms and Reporting Offices The contract documents for construction of the City, County, Board if Education Administrative Office Building, Salina, Kansas, dated March 1967, are hereby amended in the following particulars only all other terms and conditions remaining unchanged. I. Request For Bids. Time designated as "C.D.S.T." is hereby changed to read "C.S.T.", hour remaining unchanged. II. Proposal. Proposal page P-3 is hereby superseded and replaced by re- vised page P-3 containing alternate G-9 for First Floor Terrazzo and proposal is supplemented by pages -SP supplementary proposal sheet for Part II - Mechanical Work copies of which are attached hereto. Supplementary proposal shall be completed and attached to all proposals submitted for Part II - Mechanical Work; failure to do so may result in rejection of the bid. III. Wage Rate Determination. Page WR -1. The following classification is hereby added immediately following "Roofers". "Steamfitters 4.60C fringe benefits app. tr. $0.02". IV. Technical Provisions. a. Alternate G-7, Page 1-2 Subparagraph 2.g. Last sentenance referring to "Equipment Locker" is hereby deleted in its entirety. b. Alternates Pape 1-2 Subparagraph 2.1. The following is hereby added: "1. Alternate No. G-9. Under this alternate proposal, Bidders shall quote a lump sum amount to be added to Base Proposal amount for substitution of terrazzo flooring, as specified and indicated for other locations, in lieu of vinyl asbestos flooring for entire area of first floor east of elevator lobby, further described as slab on fill east of "F" column line as shown on structural drawings. Slab shall be lowered as required to receive terrazzo flooring as shown and Contractor shall be responsible for all changes required to effect the substitution. c. Prestressed Concrete. Page 3-11, Paragraph 25. "Sentence beginning on ninth line is corrected to read as follows: "Prestressing force shall not be applied until concrete has attained at least two-thirds of its anticipated 28 -day strength or 3,500 psi, whichever is greater." d. Perimeter Insulation. Page 3-12, Paragraph 28. The following new paragraph is hereby added. 28. Perimeter Insulation shall be installed continuous on interior face of exterior foundation walls under first floor slab on grade as shown on Sheet M-1. Insulation shall be 1 -inch thickness "Styrofoam SB" or "Dorvon SB" as manufactured by Dow Chemical Co. or approved equal. Insulation shall be installed to a minimum depth of 2 -feet to foundation walls with an approved bituminous mastic material or adhesive of type recommended by insulation manu- facturer. Care shall be exercised during placement and compaction of backfill to prevent damage to insulation. 1 of 10 IN J Addendum No. 1 Job No. 1528 - 65-86 -2- e. Common Brick. Page 4-3 Subparagraph 3.g. The following new subparagraph is hereby added: "pL Common Brick conforming to requirements of ASTM Standard C62, grade MW shall be used for brick masonry construction at all unexposed locations (behind granite, etc.), below first landing of west stairs and in rooms 11, 15 and 20 of basement. Cost of common brick shall be included in Base Bid and will not be included in "Brick Allowance". f. Brick Header Courses. Page 4-4 Subparagraph 7.a. Second sentence of subparagraph is hereby revised to read as follows: "Face brick and common brick shall be laid in common stretcher courses with full header courses constructed as shown for indicated locations." Steel Gates. Page 5-2 Paragraph 10. This paragraph is hereby deleted in its entirety. h. Level Deck Asphalt. Page 7-1 Subparagraph 2. R. The following subparagraph is hereby added: "A. Level Deck Asphalt shall be approved by the asphalt producer for use on dead level decks. Asphalt producer's approval shall be submitted to Architect -Engineer prior to start of roofing operations. A—. Asphalt Roofing Option. Page 7-2 "a. Asphalt Roofing Option. At the option of the Contractor, roof areas may be covered with built-up asphalt roofing consisting of one 40 -pound base sheet, and 3 plies of 15 -pound asphalt saturated felts and "White" Joplin chat aggregate finish surface. Roofing shall be applied in strict accordance with roofing manufacturers recommendations using level deck asphalt for solid mopping between each ply and not less than a 60 -pound pour coat into which, while hot, shall be embedded not less than 400 pounds per square of surfacing aggregate. Asphalt for application of base sheet to roof deck shall be of type recommended by roofing manufacturer." 1. Ceiling Grid System..Page 14-1 Paragraph 4. (1) Delete first sentence of paragraph in its entirety and substitute the following therefor. "Ceiling grid system shall be similar and approved equal to No. 540 "Snap -Grid" exposed system as manufactured by Chicago Metallic Corporation or approved equal. Main runners and cross tees shall be double web type with aluminum cap finish." (2) In the ninth line of paragraph after words "support acoustical ceilings" the words "and light fixtures" are hereby added. k. Mirrors. Page 15-2 Paragraph 6. The following sentence is hereby added: "Cost of mirrors shall be included in Base Bid price and not considered as an item for inclusion under "Finish Hardware" allowance. 2of10 Addendum No. 1 Job No. 1528 - 65-86 -3- 1. Vertical Blinds. Pape 16-2 Paragraph 11. The following is hereby added: "Vertical blinds to be installed on first and second floors shall be furnished in 6 -foot widths for all locations adjacent to comers and entrances and in 2- and 4 -foot widths to match mullion spacing for all intermediate locations. Third floor vertical blinds shall be of widths required for window opening sizes as shown." m. Room Numbers and Name Plates. Page 16-3 Paragraph 16. (1) In third line after "Design -A -Sign Company, Inc." the address "2 West 46th Street, New York City" is hereby added. (2) In the fourth line the word 'blue" is hereby deleted. (3) The following is hereby added: "colored portion of letters shall be of color selected by Architect -Engineer from manufacturers standard colors." n. Painting_ Concrete. Pape 17-3, Subparagraph 7 b.(5). The following is hereby added: "Concrete structure above eggcrate ceilings shall be painted two coats gloss enamel over enamel undercoater". O. MoyaDle Partition Hardware, rage Its -i, Paragrapn U. The following is hereby added: "Locksets shall be provided for all doors from corridors to offices or suites and latchsets shall be provided for all doors within offices or suites." p. Incinerator. Pape 21-4. Paragraph 8. Paragraph is hereby deleted in its entirety and the following substituted therefor. 4. Incinerator shall be a steel enclosed model conforming to Incinerator Institute of America Standards and having a capacity of 600 pounds of Type I waste per hour. Unit shall be similar and approved equal to Model 6R, Class III R Incinerator manufactured by American Incinerator, Inc., Detroit, Michigan. Incinerator shall be installed complete with reinforced concrete base, smoke pipe connection to stack, gas burner, guillotine or horizontal sliding damper, barometeric damper, induced draft fan, cleanout door, and other standard accessories. Smoke pipe connection to stack shall be either of the sane material as the precast refractory stack or welded 12 -gage steel casing with 2 -1/2 -inch fire brick lining. Power gas burner shall be complete with safety shut-off equipment, electric ignition, 0 to 6 hour timer, and shall be electrically interlocked with draft fan. Provide closed punching to permit future installation of secondary burner." n Underground Storm Sewer Outside Building. Pages 21-6 Subparagraph 12.d. Pipe requirements are hereby revised as follows: Description. Commercial Standard Cast iron soil pipe and fittings, ex --re heavy CS 188-59 weight, coated inside and outside for 10 -inch size and smaller. Reinforced concrete pipe for 12 -inch size and larger. ASTM Standard C 76-65T, Class III. 3 of 10 Addendum No. 1 Job No. 1528 - 65-86 -4- r. Pipe Installation. Page 21-10, Subparagraph 13.h. Last line of subparagraph is hereby revised to read as follows: "factory fabricated joints, or calked lead joints for 10 -inch size and smaller." a. installing Heintorcee concrete ripe. rage Zl-1V, SUbparagrapn y. The following nosy subparagraph is hereby added: "j. Installing Reinforced Concrete Pipe. Proper facilities shall be provided for handling pipe. Pipe shall be laid upgrade, beginning at lower end of line. All contact surfaces of joints shall be cleaned carefully with a wet brush immediately prior to jointing, and joints filled with mortar com- posed of one part portland cement and two parts clean sand, used within one hour after water is added to dry ingredients. Inside of joint wiped smooth; mortar bead on outside covered with wetted burlap, paper or moist earth, kept moist and in place until mortar has cured. Each section of pipe stabilized and held in place with backfill material prior to making succeeding joints. (1) Bell and Spigot Joints. First pipe bedded to established grade, bell end upstream, and lower portion of bell filled with sufficient mortar to bring inner surfaces of abutting sections flush and even. Spigot of second pipe matched into bell so that sections are closely fitted, both sections stablized with backfill material, and remainder of joint filled with mortar to form a bead around outside of joint. (2) Tongue and Groove Joints. First pipe bedded to established grade, groove upstream, a shallow excavation made under the joint and filled with mortar to provide a bed for second joint, and a layer of soft mortar applied to lower half of groove. While in horizontal position, a layer of soft mortar shall be applied to upper half of tongue and second joint; and the tongue inserted into groove until mortar extrudes from interior and exterior surfaces. Sufficient mortar shall be used to fill the joint completely and to form a bead on the outside. (3) Connections to Structures. Where storm drain pipe is shown to be connected to new structures, the pipe may be poured in place in the concrete or a formed opening may be left in the structure wall for later installation by grouting with nonshrink grout. Where new pipe is to be connected to an existing structure, a neat opening shall be made in the wall of the existing structure, the pipe inserted and grouted in place with nonshrink grout. Portion of pipe projecting into structure shall be trimmed flush with interior surface of wall so as to present no obstruction to flow through the structure." t. Water Chilling, Unit Condensers_ Page 22-4, Subparagraph 9.c. The last sentence is hereby deleted and the following substituted therefor. "Condenser fan motor starters, disconnect switches, refrigerant pressure controls and any other required controls shall be furnished factory wired and mounted on the condenser frame in a weather tight enclosure." u. Ductwork. Page 22-9, Paragraph 21_ Last sentence of paragraph before Table I is hereby revised to read as follows: "All seams and joints in high pressure ductwork shall be made air tight after installation with suitable silicon or epoxy base mastic, or by soldering." 4of10 Addendum No. 1 Job No. 1528 - 65-86 -5- v. Motorized Dampers. Page 22-14, Subparagraph 31.e. The following is hereby added: "Return air dampers from each floor in main riser shall be furnished with fusible links, to close in event of fire, and shall be constructed in accord- ance with Pamphlet NFPA 90A for Fire Dampers." W. Vibration Eliminators. Page ZZ-ZJ, Paragraph 41. Original paragraph is hereby deleted in its entirety and the following substituted therefor. "41. Vibration Eliminators. Install vibration eliminators in the suction and discharge pipes from pumps WP -1, WP -2, WP -3, and WP -4 to reduce noise and vibration transmission. Units shall be line size with flanged ends, molded teflon bellows with monel reinforcing rings, rated for 100 psi at 2500 F. Units shall be Resistoflex R-6904 or approved equal. X. Contractor Maintenance Service. Page 22-26, Paragraph 54. The following new paragraph is hereby added: "54. Contractor Maintenance Service. Contractor shall furnish 1 -year maintenance contract for the following items of equipment: a. Instruments and controls System including: (1) Valves (2) Mixing Boxes (3) Temperature, Pressure, and flow sensing devices. (4) Indicators and transmitters. (5) Controllers and positioners. (6) Pneumatic, electric, or electronic control components and accessories. This maintenance contract shall be executed by the instrument and controls system manufacturer, who shall provide a qualified factory trained field service engineer approved by the Engineer. A total of nine maintenance service calls shall be provided for purposes of adjustment. Service calls shall commence one month after date of acceptance of contract, with the first six calls spaced one month apart and the last three calls spaced two months apart. A written report in three copies shall be filed with the Engineer after each service call. c. Heating, Ventilation and Air Conditioning Systems including: (1) Boiler .(2) Chilled and hot water pumps (3) Water coils and air handling blowers (4) Electrostatic Filters (5) Registers, grilles and diffusers (6) Exhaust fans and unit heaters (7) Water chilling unit and refrigerant condensers (8) Controls furnished as part of equipment items and not included as part of instruments and controls system. This maintenance contract shall be executed by the Mechanical Contractor, who shall provide qualified factory trained field maintenance personnel ap- proved by the Engineer. A total of nine maintenance service calls shall be provided for purposes of adjustment. 'Service calls shall commence one month after date of acceptance of contract, with the first six calls spaced one month apart and the last three calls spaced two months apart. A written re- port in three copies shall be filed with the Engineer after each service call. 5 of 10 Addendum No. 1 Job No. 1528 - 65-86 -6- y. Electrical Outlets. Page 23-3, Subparagraph 6,e, and f. Following subparagraph 6.d. the following subparagraphs are hereby added: "e. Receptacle Raceway shall be a metal raceway with a snap -on cover with receptacle openings at 18 -inch intervals and factory wired receptacles with insulated phase and neutral conductors and bare grounding conductor. The system shall be complete with base and cover, required internal and external elbows, entrance fittings, blank end fittings and grounding type receptacles. Raceway and receptacles shall be colored grey. System shall be similar and equal toWiremold Company Cat. No. G-20 GB18 or National Electric Cat. No. RCF2GW-606-18. f. Ceiling Plug-in Busway. Shall consist of a ceiling type 3 -wire raceway with plug-in type protected conductors for two -phases and a neutral. The system shall be complete with straight lengths as required, couplings, connectors, cross t -bar hangers, feed -in boxes, terminal plugs, 3 -wire cord, connector body receptacle and caps. The system shall be simi- lar and equal to the following: Busway -- General Electric Cat. No. 60A-24OV. Terminal Plug -- 6 ea. G. E., Cat. No. LWTPA 6 ea. G. E., Cat. No. LWTPB 2 ea. G. E., Cat. No. LW3TP Grounding Cord Connectors -- 12 ea. Arrow -Hart Cat. No. 4730, 15A., 125 volt. Grounding Cap. -- 12 ea. Arrow -Hart Cat. No. 4720, 15A., 125 volt. Grounding Cord Connectors -- 2 ea. Arrow -Hart Cat. No. 6555, 15A., 250 volts. Grounding Cap. -- 2 ea. Arrow -Hart Cat. No. 6577, 15A., 250 volts. Type SO, 3/C, #16 cord shall be connected to cord connectors and terminal plugs so that when installed the bottom of the connectors will be 7'-0" above the floor. Install terminal plugs as directed by the Architect. One wire shall be a grounding conductor." z. Fire Alarm System. Page 23-7. Paragraph 22. In fourth line words "single -supervised" are hereby changed to "Double - supervised". as. Fire Alarm Svstem Operation. Page 23-8, Subparagraph 22.b. In second line words "single -supervised" are hereby changed to'9ouble- supervised". bb. Fire Alarm Stations, Page 23-8, Subparagraph 22 c.(3) The following is hereby added: "(3) Fire Alarm Stations. Simplex No. 4251-1, semi -flush, non -code, red finish, with non -removable pull plate to break glass rod. Mount on 4 -inch square box with single gang plaster ring." cc. Fire Alarm System Wiring, Page 23-8, Subparagraph 22 d. Paragraph is hereby deleted in its entirety and the following substi- tuted therefor. "d. Wiring. Fire alarm system wiring shall be type TW installed in conduit of the number and gage required to serve the alarm stations, horns and supervisory system." 6of10 Addendum No. 1 Job No. 1528 - 65-86 -7- V, Drawings, a. Added Drawing Sheet 1 of 1, dated 10 April 1967 and titled "Addendum No, One" hereby supersedes and replaces original drawing items as follows: ITEM 1. Relocate the retaining wall North of the building and revise the bridge as shown on the accompanying drawing. Omit the equipment locker and gates and provide slab for equipment and brick screen walls as shown. Service drive Pavement, curb and guttering and storm drain shall be as originally shown. ITEM 2, Revise movable partitions to provide acoustical panelsfor the two Work Rooms shown on the accompanying drawing. ITEM 3, Door frame and head condition of door marked "12" to Room 322 shall be as shown on the accompanying drawing. IL. Site Plan Sheet 1: Location of retaining wall is changed and equipment locker omitted, see added drawing accompanying this Addendum. c, Floor Plan Sheets: Following general note is hereby added: "In all areas where brick is indicated but is not exposed to view, Contractor shall use common brick instead of face brick. Commons are per- mitted exposed below first landing of west stairs and in Rooms 11, 15 and 20. Face brick shall be used in all other rooms where brick is indicated and exposed to view." Cost of common brick shall be included in Base Bid price. d. Third Floor Plan - Sheet 5. Notes appearing on plan of Rooms 345, 370 and 374 reading "Wood Panels" or "Rear Wall Paneling See Sheet 16" are hereby revised to read "Wall panels" or "Rear wall paneling see sheet 18", S. Equipment Locker Gate Detail - Sheet 5 and steel gates shown in Bridge Section and Retaining Wall Elevation from Service Drive and in Bridge Section are hereby deleted in their entirety. f, Window Details Sheet 10 are hereby revised and clarified as follows: (1) Wall Section "B" does not show the correct head condition at Third Floor windows. The head condition of all roans in which windows occur shall be as shown on details "C" & "D", Sheet 11, The only exception is Room 374 in which windows occur and a finish ceiling does not. Omit plaster at window head in this room. Unistrut inserts In the legs of the prestressed tees shall be P-3300 series in lieu of 9000 Series called on Detail 2 Typical Fascia of the drawing. Inserts shall be pre -galvanized and shall have styrofoam filler and end caps. A. West Stair Detail - Sheet 13. Detail is hereby revised to show brick facing on concrete wall from bottom of intermediate landing between first and second floor level to basement floor level. Brick for facing below intermediate landing between first and basement floor shall be common brick and above this landing shall be face brick. 7of10 Addendum No. 1 Job No. 1528 - 65-86 -8- h. Movable Partition Layout - First Floor Sheet 23. See added drawing accompanying this Addendum for changed panel identification for part of floor plan. i. Structural - Sheet S-10. Corrections and revisions are hereby made as follows: (1) Service Drive Profile Top of Curb. (a) Length dimension for curb and gutter and concrete pavement to be included in contract is revised to read "238" -feet in lieu of V283" -feet." (b) At downstream storm drain manhole, flowline-in elevation is changed to read "95.54" in lieu of "95.68" and flowline-out elevation is changed to read "95.45" in lieu of "95.60". (c) Grade of 18 -inch by 145 foot R.C.P. storm drain is changed from "0.30%" to "0.40`/,11. (2) See added drawing accompanying this addendum for applicable revisions to plan and details of retaining wall and pedestrian bridge. 6 -inch founda- tion drain line shall be extended as required for relocated retaining wall and shall be graded to provide positive drainage to grate inlet. (3) Elevation of 6 -inch drain line of 97' 11" at upper right of sheet is hereby deleted. J. Utility Layout - Sheet ME -1. Original drawing is hereby superceded and replaced by revised sheet of same number and title dated 10 April 1967, copy of which is attached to and made a part of this addendum. k. Incinerator Stack - Sheet M-1. Size of stack is hereby changed from "21 -inch" to "27 -inch". 1. Second Floor Air Conditioning Plan -Sheet M-3. Original drawing is hereby superseded and replaced by revised drawing of same number and title dated 10 April 1967, copy of which is attached to and made a part of this addendum. m. Third Floor Air Conditioning Plan - Sheet M-4. Following note is hereby added: "Install a pressure control damper in each of the eleven branch take -off ducts from main supply air duct from basement." n. Basement and First Floor Plumbing Plan - Sheets M-8 an.d M-9. Following general note is hereby added: "See Sheet No. ME -1 for ccntinuation of outside utilities." o. Electrical - Sheet E-1. Panel.board schedules and one line diagram are hereby revised as follows: (1) In panelboard schedule for Panel LB1 change breaker size from "20" to "30" for circuit No. 19. (2) For panel LC charge circuit numbers "1-8, 10-19, 21" to 111, 2, 4-8, 10-22, 24" and in load description add "and receptacle raceway". Change circuit numbers "20, 22, 24" to "3", and circuit numbers "25-36" to "27-36". Add circuit numbers "25, 26" and breaker poles and size respectively "2" and "20" and load description "plug-in Busway". (3) For panel LD change breaker poles "1" to "2" for circuit Number 27. 8 of 10 Addendum No. 1 Job No. 1528 - 65-86 -9- (4) One Line Diagram - change service entrance note ea. (4-350 MCM. cu, 4" conduit) to read ea. (4-500 MCM. cu., 4" conduit) and to have only 3 in lieu of 4 conduits. This will then agree with service entrance as shown on Sheet E-2. In main switchboard circuits 11, 12 and 13 air cooled condenser change 2-7 1/2 H.P. to 2-10 H.P. in each unit. Change switches from 3/30 to 3/60 and fuses from 30 to 50 amps. Change wire and conduit from #10, 3/4" C. to #8, 3/4" C. P. Electrical - Sheet E-3. Mark "L" light fixtures, single pole switch and conduit and wiring feeding lights in utility service room are hereby deleted. (Utility service room is not a room as such as the walls have been deleted. The grounding and conduit and wiring to remain as shown. See revised drawing ME -1 for revised conduit locations.) _q. Electrical - Sheet E-4. Original drawing is hereby superseded and replaced by revised sheet of same number and title dated 10 April 1967, copy of which is attached to and made a part of this Addendum. r. Electrical Third Floor Plan - Sheet E-8. Buzzer system is hereby added as follows: "Provide conduit and wiring and furnish and install four buzzers with transformers and low voltage push button stations at the locations herein- after described. All flush mounted. Transformer and buzzer to be installed in a two gang box installed V-0" above floor directly above duplex receptacle and connected with con- duit and wiring. Transformer to be similar and equal to Edwards Cat. No. 991 and buzzer to be Cat. No. 661. Cover plate shall be stainless steel with one toggle opening in front of buzzer. Push button to be installed in switch box with stainless steel'cover plate similar and equal to Edwards Cat. No. 59 and 147. Low voltage wiring shall be installed in conduit between transformer, buzzer and push. Push button shall be installed at switch height. The following is the room and locations for the Units: Room Buzzer Room Push Button 312 Eaat Wall 316 South Wall by Entry 380 South Wall 378 South Wall beside switches 354 West Wall 349 North Wall beside switch 355 East Eall 371 North Wall beside switch This Addendum is hereby a part of the contract documents to the same extent as though contained in the original documents and all itemized listings thereof. 9 o 10 Addendum No. 1 Job No. 1528 - 65-86 -10- Each bidder shall acknowledge receipt of this Addendum in the space provided on the Proposal Form. WILSON -SHAVER, ARCHITECTS -ENGINEERS By Earl A. Graves EAG/djv Attachments: Revised Proposal Blank -- Page 3 - three copies Supplement to City, County Board of Education Administrative Office Building Proposal for Part II - MECHANICAL WORK Supplement to Combined Proposal for Part II - MECHANICAL WORK Added Drawing - Addendum No. One Revised Drawings - Sheets ME -1, M-3 and E-4 10 of 10 Alternate No. G-6. For omission of construction of all concrete walks between north side of building and service drive to construction limits indicated, Deduct from Base Proposal the following sum: (written) Dollars ($ ) Alternate No. G-1. For omission of construction of retaining wall complete with guardrail and foundation drain line from points of connection with bridge to east and west ends of retaining wall as shown for construction limits, Deduct from Base Proposal the following sum: (written) Dollars ($ ) Alternate No. G-8. For omission of construction of storm drain line and drainage structures including drain inlet complete with frame and grates and storm drain manhole under service drive to construction limits indicated, Deduct from Base Proposal the following sum: (written) Dollars ($ ) Alternate No. G-9. For construction of Terrazzo Flooring on entire first floor area east of elevator lobby (slab on fill) in lieu of vinyl asbestos flooring as scheduled and including all necessary construction revisions required to effect this change, Add to Base Proposal the following sum: (written) Dollars ($ ) PART II - MECHANICAL WORK Base Proposal. For all Mechanical Work as set forth in the Special Conditions, included in the specifications and shown or designated on the drawings, the Undersigned agrees to perform all the work and furnish all the material for the following sum: (written) Dollars ($ ) and to complete said work within calendar days after the date on which the site is available for construction as specified in writing by the Owner. P-3 (Revised) 10 April 1967 Alternate No. G-6. For omission of construction of all concrete walks between north side of building and service drive to construction limits indicated, Deduct from Base Proposal the following sum: (written) Dollars ($ ) Alternate No. G-7. For omission of construction of retaining wall complete with guardrail and foundation drain line from points of connection with bridge to east and west ends of retaining wall as shown for construction limits, Deduct from Base Proposal the following sum: (written) Dollars ($ ) Alternate No. G-8. For omission of construction of storm drain line and drainage structures including drain inlet complete with frame and grates and storm drain manhole under service drive to construction limits indicated, Deduct from Base Proposal the following sum: (written) Dollars ($ ) Alternate No. G-9. For construction of Terrazzo Flooring on entire first floor area east of elevator lobby (slab on fill) in lieu of vinyl asbestos flooring as scheduled and including all necessary construction revisions required to effect this change, Add to Base Proposal the following sum: (written) Dollars ($ ) PART II - MECHANICAL WORK Base Proposal. For all Mechanical Work as set forth in the Special Conditions, included in the specifications and shown or designated on the drawings, the Undersigned agrees to perform all the work and furnish all the material for the following sum: (written) Dollars ($ ) and to complete said work within calendar days after the date on which the site is available for construction as specified in writing by the Owner. P-3 (Revised) 10 April 1967